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GEA Breconcherry
VARIPURE Rotating Cleaner

VARIPURE Rotating Cleaner

Product catalog summary

Overview: The document details the specifications and features of GEA Tuchenhagen's VARIPURE® Rotating Cleaners, designed for high hygiene standards in industries such as brewing, beverage, cosmetic, pharmaceutical, chemical, and biotechnology.

Specifications and Features:

Sanitor: Features include slow, constant rotation, ball bearing-free design, large operating pressure range, hydrodynamic bearing, FDA conformity, ATEX exemption, maintenance-free, and SIP capability. Preferred vertical mounting. Operating pressure: 2-20 bar, cleaning diameter: up to 4.8 m, flow rate: 1.5-4.8 m³/h, max temperature: 95°C, SIP max: 140°C for 30 min.
Turbo SSB 40: Focuses on economic flow rates and high-efficiency fan jets. Operating pressure: 2-5 bar, cleaning diameter: up to 3 m, flow rate: 2.1-3.7 m³/h.
Turbo SSB 75: Designed for constant rotation speed at different pressures, with a cleaning diameter up to 4.7 m and flow rate of 3.6-9.2 m³/h.
Turbo SSB 125: Suitable for high flow rates, with a cleaning diameter up to 8.5 m and flow rate of 12.0-24.5 m³/h.
Torus 50/75/100: Ideal for low-pressure applications, featuring hygienic design and versatile applications. Operating pressure: 1-4 bar, cleaning diameter: up to 4.8 m, flow rate: 0.9-7.1 m³/h.
Clipdisc 100/150: Ultra-hygienic design for high hygiene and product purity. Operating pressure: 2-4 bar, cleaning diameter: up to 5 m, flow rate: 6-14.7 m³/h.
Turbodisc TD25/TD75/TD100/TD150: Known for economic flow rates and strong performance, with a cleaning diameter up to 4.8 m and flow rate of 2.4-14.7 m³/h.
Troll Ball 2”/3”: Economic alternative to spray balls, featuring slow, constant rotation and powerful round jets. Operating pressure: 3-12 bar, cleaning diameter: up to 7 m, flow rate: 3-16.2 m³/h.

Materials and Construction: Most devices are constructed from stainless steel 316L (1.4404) with options for P-PTFE or C-PTFE (ATEX), ensuring durability and compliance with FDA standards.

Applications: Suitable for a wide range of industrial applications with stringent hygiene requirements.

General Specifications:

Preferred installation position: vertical, hanging.
Working pressure: 2.3 – 4.3 bar.
Flow rate: 7 – 29 m³/h.
Cleaning diameter: 2 – 10 m.
Operating temperature: max. 80 °C, optional 100 °C.
Ambient temperature: max. 130 °C (only with PTFE design).
Minimum insertion opening: Ø 100 mm.
Materials: Stainless steel 1.4404 (316L) / PP up to 80 °C, Stainless steel 1.4404 (316L) / PTFE up to 100 °C.

Procedures:

Interval flushing by slowly rotating fan jets.
Multiple increased swell compared with a spray ball.
Various spray patterns by different nozzle arrangements.
Driven by liquid flow gear.
Rotation monitoring by proximity switch (optional).

Standards and Recommendations:

Various opportunities for pressure tank connection.
Preferred mounting position: vertical down.

Key Data from Tables:

Type A: Flow rate 13-14 m³/h, Pressure 2.7 bar, Spraying circle 4 m.
Type B: Flow rate 23-24 m³/h, Pressure 3.7 bar, Spraying circle 7 m.
Type C2: Flow rate 28-29 m³/h, Pressure 4.3 bar, Spraying circle 10 m.

Installation and Connection Details:

Flange connections available in various forms (DN 80, DN 100, etc.).
Pressure connections include clamp connection DN 50, VARIVENT® grooved flange DN 50 PN 16, etc.

Additional Specifications: The document lists various models of rotating jet cleaners with their respective flow rates, pressure, and rotation speeds. For example, model F4 operates at 20-21 m³/h with a pressure of 3.2 bar and a rotation speed of 3-5 1/min. Other models like F6, D2, E1, and others have similar detailed specifications.

Counter Flange Options: Options include 'without counter flange' and 'with counter flange'.

Surface Finish Options: Two options are provided: 'Matt' and 'Electro polished'.

Order Key: Includes an order key for the rotating jet cleaner types 2E and 2B, indicating how to specify the desired configuration when ordering.

Catalog excerpts

GEA Tuchenhagen VARIPURE® Rotierende Reiniger VARIPURE Rotating Cleaner GEA Tuchenhagen bietet Ihnen das umfassende Produktprogramm für nahezu alle Reinigungsaufgaben. Alle VARIPURE® Reiniger sind nach dem neusten Stand der Technik konstruiert und gefertigt. Die Geräte erfüllen Ihre hohen Hygieneansprüche durch die überlegte geometrische Formgebung sowie die bestmögliche Oberächenbeschaffenheit. Diese Parameter erfüllen die besten Voraussetzungen zum Einsatz unserer Reiniger in der Brauerei- und Getränkeindustrie, in der kosmetischen und pharmazeutischen, der chemischen und feinchemischen sowie in der biotechnologischen Industrie. GEA Tuchenhagen offers a comprehensive product range for almost all cleaning tasks. All VARIPURE cleaner are to the latest state-of-the-art designed and manufactured. The devices meet your high hygiene claims considered by the geometrical shape and the best surface texture. These parameters proven best meet the requirements to use our cleaners in the brewing and beverage industries, in the cosmetic and pharmaceutical, chemical as well as in the biotechnology industry. Sanitor … kompakt, ultrahygienisch Sanitor … compact, ultra-hygienic • • • • • • • • langsame, konstante Rotation kugellagerfrei - erhöhte Standzeit großer Betriebsdruckbereich hydrodynamische Lagerung FDA konform und ATEX befreit wartungsfrei und langlebig SIP durch die Düse möglich bevorzugte Einbaulage: vertikal hängend - Arbeitsdruck 2 – 20 bar Reinigungsdurchmesser bis 4,8 m Durchfluss 1,5 – 4,8 m3/h Sprühwinkel 360° Betriebstemperatur max. 95 °C Umgebungstemperatur / SIP max. 140° C, 30 min - Einbauöffnung min. Ø 32 mm - Werkstoffe: Edelstahl 1.4404 (316L) - Rohranschluss: 3/8“ BSP / Innengewinde • • • • • • • • Slow, constant rotation Ball bearing free-increased service life Large operating pressure range Hydrodynamic bearing FDA conform and ATEX exempt Maintenance-free and durable SIP through the nozzle possible Preferred mounting position: vertical down - Working pressure 2 - 20 bar Cleaning diameter up to 4.8 m Flow rate 1.5 – 4.8 m3/h Spray pattern 360° Operating temperature 95 °C max. Ambient temperature / SIP 140 °C max., 30 min - Insertion Ø 32 mm min. - Materials: Stainless steel 316L (1.4404) - Pipe connection: 3/8“ BSP / Female 11/2011 Sachnummer, Part-No.: 254-000439 6.2 / 1

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GEA Tuchenhagen VARIPURE® Rotierende Reiniger VARIPURE Rotating Cleaner Turbo SSB 40 … konstante Rotationsgeschwindigkeit bei unterschiedlichen Drücken Turbo SSB 40… constant rotation speed at different pressure • • • • • • • langsame, konstante Rotation kugellagerfrei - erhöhte Standzeit geringer Medienverbrauch hocheffiziente Flachstrahlen FDA konform und ATEX befreit SIP durch die Düse möglich bevorzugte Einbaulage: vertikal hängend - Arbeitsdruck 2 – 5 bar Reinigungsdurchmesser bis 3 m Durchfluss 2,1 – 3,7 m3/h Sprühwinkel 360° Betriebstemperatur max. 95 °C Umgebungstemperatur / SIP max....

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GEA Tuchenhagen VARIPURE® Rotierende Reiniger VARIPURE Rotating Cleaner Turbo SSB 75 … konstante Rotationsgeschwindigkeit bei unterschiedlichen Drücken Turbo SSB 75… constant rotation speed at different pressure • • • • • • • - langsame, konstante Rotation kugellagerfrei - erhöhte Standzeit geringer Medienverbrauch hocheffiziente Flachstrahlen FDA konform und ATEX befreit SIP durch die Düse möglich bevorzugte Einbaulage: vertikal hängend Arbeitsdruck 2 – 10 bar Reinigungsdurchmesser bis 4,7 m Durchfluss 3,6 – 9,2 m3/h Sprühwinkel 360° Betriebstemperatur max. 95 °C Umgebungstemperatur / SIP max....

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GEA Tuchenhagen VARIPURE® Rotierende Reiniger VARIPURE Rotating Cleaner TURBO SSB 125 … konstante, langsame Rotationsgeschwindigkeit bei hohen Durchsätzen TURBO SSB 125 … constant, slow rotation at high flow rate • • • • • • langsame, konstante Rotation Kugellagerfrei - erhöhte Standzeit hocheffiziente Flachstrahlen FDA konform und ATEX befreit SIP durch Düse möglich bevorzugte Einbaulage: vertikal hängend - Arbeitsdruck 2 – 6 bar Reinigungsdurchmesser bis 8,5 m Durchfluss 12,0 – 24,5 m³/h Sprühwinkel 360 Betriebstemperatur max. 95°C Umgebungstemperatur / SIP max. 140 °C, 30 min - Einbauöffnung...

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GEA Tuchenhagen VARIPURE® Rotierende Reiniger VARIPURE Rotating Cleaner Torus 50 / 75 / 100 … ideal bei Niederdruckanwendungen mit geringen Reinigungsmedienmengen Torus 50 / 75 / 100… ideal for low pressure applications with small amounts of cleaning agents • • • • • • • • hygienische Konstruktion geringer Medienverbauch kugellagerfrei - erhöhte Standzeit geringer Arbeitsdruck FDA konform und ATEX befreit vielseitig einsetzbar SIP durch die Düse möglich bevorzugte Einbaulage: beliebig • • • • • • • • Hygienic design Economic flow rates Ball bearing free-increased service life Low operating pressure...

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GEA Tuchenhagen VARIPURE® Rotierende Reiniger VARIPURE Rotating Cleaner Clipdisc 100 / 150 … ideal für Anwendungen mit hohen Anforderungen an Hygiene und Produktreinheit Clipdisc 100 / 150 … ideal for applications where product purity and elimination of contamination problems are essential • • • • • • • ultra hygienisches Design Kugellagerfrei - erhöhte Standzeit geringer Wartungsaufwand schnelle effektive Reinigung FDA / 3A konform SIP durch Düse möglich bevorzugte Einbaulage: beliebig - Arbeitsdruck 2 – 4 bar Reinigungsdurchmesser bis 5 m Durchfluss 6 – 14,7 m³/h Sprühwinkel 360° Betriebstemperatur...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.

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