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GEA Flow Components

GEA Flow Components
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GEA Flow Components

Product catalog summary
Overview
GEA Flow Components specializes in advanced valve, pump, and cleaning technologies aimed at enhancing efficiency and safety in liquid processing across industries such as beverages, dairy, food, pharmaceuticals, and personal care. Their solutions are designed to drive technological innovation and change.
Flow4You
This section emphasizes GEA's dedication to hygienic and aseptic valve technology, hygienic pump technology, and cleaning technology, highlighting their importance in empowering key industries globally.
Hygienic and Aseptic Valves
GEA offers a variety of hygienic and aseptic valves, including the VARIVENT® and ECOVENT® series, which provide modular solutions for different applications, ensuring flexibility and efficiency in liquid processing. Key types include:
  • Hygienic Valves: Designed for easy operation and flexibility, including single-seat shut-off, divert, double-seat, and tank bottom valves.
  • UltraClean Valves: Feature hermetically sealed stem diaphragms to prevent microorganism ingress, suitable for products like fruit yoghurt and ESL milk.
  • Aseptic Valves: The Aseptomag® series ensures biological safety using stainless steel bellows to prevent contamination.
  • Sterile Valves: The VESTA® series caters to pharma and biotech sectors, offering maximum isolation and compliance with stringent safety regulations.
Technical Specifications
Each valve type is detailed with technical specifications, including nominal width, product pressure, material, air supply, and gasket material, allowing users to select the appropriate valve for their specific needs.
Conclusion
GEA Flow Components provides a comprehensive portfolio of valve solutions designed to meet the diverse needs of modern processing plants, ensuring safety, efficiency, and compliance with industry standards.
Aseptic Valves and Valve Manifolds
Pre-assembled valve manifolds are designed for efficient resource use and minimal floorspace during construction, offering benefits such as space-saving design, hygienic or aseptic design, and compliance with legal requirements. Features include tension-protected piping, easy access, and comprehensive documentation.
Product Recovery Systems
These systems minimize waste by recovering valuable products from process lines, reducing product loss and effluent disposal costs. Available in aseptic and hygienic configurations, they are suitable for industries like dairy, food, and pharmaceuticals. The VARICOVER® system uses a pig to push products out of pipelines before cleaning.
Valve Automation
T.VIS® Control tops offer optimum control of process valves, integrating into digital networks for detailed monitoring. They feature energy-efficient electronics and support modern IO-Link networks. The LEFF® function in T.VIS® A-15 control tops significantly reduces water and cleaning agent usage.
Hygienic Pumps
GEA Hilge pumps ensure gentle conveyance with advanced reliability and economic efficiency. The portfolio includes centrifugal, positive displacement, and self-priming pumps, each designed for specific applications and industries. Technical data for various pump models are provided, highlighting flow rates, pump heads, and system pressures.
Cleaning Technology
GEA offers sophisticated cleaning technology for industrial tanks, focusing on maximizing mechanical energy impact. Cleaning solutions are categorized into four soiling classes, each requiring different cleaning methods. Types of cleaners include static spray balls and free rotating cleaners, designed for different levels of residue adhesion.
Overview of Cleaning Technology
GEA's cleaning technology focuses on slow rotating cleaners that use targeted jets to effectively clean stubborn and difficult-to-clean vessels. These cleaners operate at higher liquid pressures but maintain slow rotation speeds to enhance cleaning forces.
Types of Cleaners
  • Index Cleaners: Utilize solid stream nozzle technology and piston index mechanisms for optimized spray jet projection and cleaning power, offering 360° or 180° spray patterns.
  • Orbital Cleaners: Feature modular solutions with selectable nozzles, suitable for various vessel sizes and equipment, especially where hygienic safety is crucial.
  • Spray Balls: Designed for flush cleaning with high flow rates at low pressure.
  • Torus/Chemitorus: Ensure repeatable and sustainable cleaning results for low flow and low pressure applications.
  • Turbodisc/Chemidisc: Provide cost-effective cleaning with uniform coverage of internal surfaces.
  • Clipdisc/Sanidisc: Used in ultra-hygienic applications to ensure product purity and eliminate contamination.
  • Sanitor: Compact slow rotating cleaner for high sanitary applications.
  • Rotating Jet Cleaner Type 2E/2B: Suitable for hanging in tanks or mobile cleaning.
  • Turbo SSB: Offers consistent cleaning with slower rotation speeds and increased dwell time.
  • Cyclone/Twister: Compact design for insertion through small openings.
  • Typhoon/Tempest/Tornado: Liquid-driven orbital cleaners for mobile or stationary applications with high impact jets.
  • IS 25 Retractor: Ideal for cleaning tanks with agitators and process pipes.
  • JB 6: Robust design for strong mechanical cleaning in medium to large tanks.
  • OC200: Powerful modular cleaner for large vessels and demanding tasks.
  • Fury 404/602/TWB: Index cleaners for medium to large tanks with high-impact jets and efficient wash patterns.
GEA Service Offerings
  • Upgrades & Conversions: Continuous improvement of cleaning systems.
  • Service Training: In-house or on-site training for installation and commissioning support.
  • Maintenance: Includes valve and pump maintenance, rental services, and technical support.
  • Repair Service: Refurbishment of components to support sustainable operations.
  • Safety Solutions: LoTo (lock out, tag out) devices for workplace safety during service operations.
Contact Information
GEA Tuchenhagen GmbH and its subsidiaries provide contact details for further inquiries and support.
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Catalog excerpts

GEA Flow Components-1

EFFICIENT FLOW. MAXIMUM SAFETY. GEA Flow Components

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GEA Flow Components-3

FLOW4YOU Turning liquids into value. A committed team is by your side, providing valve, pump, and cleaning technologies to keep your product in motion. We are constantly investigating smarter, more efficient and responsible ways to make your process safe and future-proof. Our ambition is to drive technological change, using our extensive experience, love of innovation, attention to detail and service you can count on at all times. Read more Hygienic valve technology Aseptic valve technology Hygienic pump technology Cleaning technology

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GEA Flow Components-4

Empowering key industries around the world Our technologies serve the industries that help to meet daily needs and drive innovation for a better future. Beverages Softdrinks, beer, juice Smoothie products Pharma & healthcare Pharma & liquid healthcare products Biotech products Dairy Milk, UHT milk, yoghurt, cheese Food Sauces, cremes and condiments Ketchup, mayonnaise Home & personal care Cosmetics, lotions/gels, toothpaste Laundry & all-purpose detergents ew Food N Plant-based dairy alternatives Cell-based meat & proteins

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GEA Flow Components-5

GEA Flow Components | Hygienic and aseptic valves HYGIENIC AND ASEPTIC VALVESDirecting the flow. Hygienic and aseptic process valves are essential to liquid processing, controlling the flow and protecting sensitive products. Our valve lines are designed to meet all your needs with unlimited optimization options, including a customizable, modular system - as simple as Lego®. A structured portfolio for your success • We provide hygienic valves with optimum cleanability to protect sensitive liquids. • UltraClean valves enable extended shelf life through advanced sealing from the atmosphere. • Our...

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GEA Flow Components-6

GEA Flow Components | Hygienic valves Hygienic valves With more than 1.8 million possible configurations, VARIVENT® Hygienic valves guide the flow in liquid processing lines. The VARIVENT® family consists of VARIVENT® and ECOVENT® valves. VARIVENT® valves represent the benchmark for flexibility, modularity and variability. The modular valve system allows operators to adapt valve types and functional components to meet any task, optimizing the entire process. The uniquely comprehensive range of available valve types includes seat valves for all standard functions as well as special application...

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GEA Flow Components-7

GEA Flow Components | Hygienic valves Hygienic seat valves Shut-off valves Divert valves Double-seat valves Tank bottom valves Piggable valves Process valves in the comprehensive VARIVENT® series Shut-off valves VARIVENT® and ECOVENT® Single-seat shut-off valves manage the flow of liquids in hygienic applications and are characterized by their ease of operation and flexibility. Tank bottom valves VARIVENT® Tank bottom valves hygienically shut off pipes on tanks or containers. The connections can be welded into the tank bottom or mounted flush with the tank bottom wall. Divert valves VARIVENT®...

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GEA Flow Components-8

GEA Flow Components | Hygienic valves Hygienic butterfly valves Wherever simple is best, hygienic butterfly valves from GEA offer easy-to-apply, yet safe and reliable shut-off functions, whether actuated pneumatically or manually. Hygienic leakage butterfly valves offer an interesting valve variant for the mixproof separation of media. Highly functional, CIP/SIP-enabled and easy to service, these valves supply continuous safety to production processes. Technical data Nominal width Product pressure Material (product wetted) Gasket material Butterfly valves

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GEA Flow Components-9

GEA Flow Components | Hygienic valves Optimizing the setup of every processing system, these hygienic components provide sophisticated solutions to measure process parameters with real-time control instruments and to relieve mechanical tensions in the pipeline. GEA VARINLINE® housings/connection flanges GEA VARICOMP® expansion compensator The installation of VARINLINE® housings permits integration The innovative and highly compact VARICOMP® expansion of two control meters in the pipeline. Our in-line components compensator equalizes expansions and tensions from tem- are hygienically safe, 100%...

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GEA Flow Components-10

GEA Flow Components | Hygienic valves Hygienic special application valves Control valves Sampling valves Overflow valves Constant pressure valves Safety relief valves Vacuum valves We provide versatile valve solutions that keep your operations safe, efficient, and under control. Whether it’s managing pressure or optimizing flow, our valves are designed to handle the toughest demands of modern processing plants. Control valves VARIVENT® Control valves, suitable for gases, vapors or liquids, are used for reliable modulating control of applications where constant parameters are required. Constant...

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GEA Flow Components-11

GEA Flow Components | Hygienic valves Hygienic tank safety system Modular VARITOP® Tank safety systems are widely used in the brewing industry, particularly in the fermentation and storage areas. GEA VARITOP® Tank safety system Our VARITOP® Tank safety system offers comprehensive protection, from preventing overpressure and vacuum to ensuring controlled gassing and degassing. Customizable to your specific needs, the system can be centrally connected or mounted on a tank plate. With reliable VARIVENT® valves, your tanks stay secure during every stage of operation. Technical data Material (product...

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GEA Flow Components-12

GEA Flow Components | Aseptic valves UltraClean valves Consumers love treats that stay fresh. To keep milk and juice longer fit for consumption, UltraClean valves offer enhanced protection. The UltraClean hygiene class refers to processes with special demands to the equipment to shield non-UHT products from germs and extend their shelf life. Our UltraClean valves in the pioneering D-tec® series feature a hermetically sealed stem diaphragm that prevents the ingress of microorganism from the atmosphere into the product. This increases the microbial stability of the product and maintains its quality...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.