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GEA CLEANING TECHNOLOGY

GEA CLEANING TECHNOLOGY
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GEA CLEANING TECHNOLOGY

Product catalog summary
Introduction
GEA Cleaning Technology is at the forefront of providing robust, reliable, and economically efficient cleaning solutions for the beverage industry. The technology is part of the GEA Flow Components portfolio, which includes hygienic pumps, valves, and cleaning technology that comply with the highest hygiene standards such as EHEDG and 3-A.

State-of-the-Art Cleaning Technology
GEA develops innovative cleaning products tailored to customer preferences, ensuring maximum efficiency and reliability. The technology allows for precise selection and adaptation to achieve faster CIP operations, increased production availability, and reduced resource consumption.

Soiling Classifications
Cleaning solutions are categorized based on soiling classifications, which determine the mechanical cleaning power required:
  • Classification I: Water-soluble products with little adhesion.
  • Classification II: Water-soluble solutions with low adhesion.
  • Classification III: Stubborn residues with stronger adhesion.
  • Classification IV: Encrusted or dry products with high adhesion.
The higher the classification, the greater the mechanical cleaning power needed.

Cleaning Technology Portfolio
GEA offers a wide range of cleaning technology products optimized for specific vessel requirements:
  • Static Cleaners: Suitable for Classification I, relying on liquid distribution.
  • Free Rotating Cleaners: Fast rotation driven by liquid flow for medium mechanical force.
  • Slow Rotating Cleaners: Use targeted jets for higher cleaning forces.
  • Orbital and Index Cleaners: High impact solutions for difficult applications.


Applications in the Beverage Industry
GEA's cleaning solutions are used worldwide in breweries, wineries, juice production, distilleries, and soft drink manufacturing. The technology ensures hygienic standards are maintained, preventing contamination and preserving product integrity.

Quality and Customization
GEA Cleaning Technology products are made from high-grade stainless steel, ensuring reliability and quality. The modular design allows for customization to optimize resource use and meet specific application needs.

Conclusion
GEA Cleaning Technology provides reliable and repeatable cleaning solutions that safeguard product quality and brand image. The technology is compatible with standard CIP detergents and solutions, catering to both small and large applications.
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Catalog excerpts

GEA CLEANING TECHNOLOGY-1

GEA CLEANING TECHNOLOGY Cleaning Technology for beverage industries Engineering for a better world.

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GEA CLEANING TECHNOLOGY-2

CLEANING TECHNOLOGY At the forefront of GEA Flow Components Aggressive robust cleaning, together with reliability and economic efficiency are key characteristics of the state-of-the-art cleaners in the GEA Flow Components range. GEA Flow Components The Flow Components portfolio comprises hygienic pumps, valves and Cleaning Technology. Our products comply with the highest hygiene standards, such as EHEDG and 3-A. Our customers’ success depends on the quality and profitability of their products. That is why they rely on advanced technology and on our decades of experience in ensuring smooth processing...

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GEA CLEANING TECHNOLOGY-3

SOILING CLASSIFICATIONS The right solution – Soiling classifications determine the mechanical cleaning power required for effective vessel cleaning. Soiling Classification I Water-soluble products or products that have little or no adhesion to the vessel walls with a good surface finish. Soiling Classification II Water-soluble solutions with low adhesion to the surface of the vessel. Soiling Classification III Stubborn residues with a stronger adhesion to the vessel walls. Ideally the product is still wet and cleaning can be carried out before any drying takes place. Soiling Classification IV...

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GEA CLEANING TECHNOLOGY-4

CLEANING TECHNOLOGY PORTFOLIO Static Cleaners The cleaning of vessels within soiling classification I requires a liquid distribution which delivers large volumes of fluid simultaneously over the complete vessel. Static spray balls offer very little mechanical force so they rely on the liquid running down the vessel walls to create surface friction or to dissolve the residues. Free Rotating Cleaners Free rotating cleaners are characterized by their fast rotation around a single axis. This rotation is driven by the liquid flow which creates a range of small to medium-sized fast moving droplets...

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GEA CLEANING TECHNOLOGY-5

GEA is a full-line supplier of premium cleaning solutions. Our range has a variety of models suited to different stages of the industrial process. We can outfit your entire application requirements with specialised cleaner types capable of cleaning your process vessels with care and precision. Optimising the use of water and chemicals to help you maintain the strictest hygienic criteria. Slow Rotating Cleaners GEA’s slow rotating cleaners use targeted flat or round jets to project the cleaning solution onto the vessel walls. These units operate at higher liquid pressures than free rotating units...

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GEA CLEANING TECHNOLOGY-6

For every conceivable cleaning application in beverage production, the full GEA cleaner range gives you peace of mind and optimal cleaning capabilities. All over the world, our unique, hygienic cleaning solutions are installed in: All GEA cleaning technology cleaners are self cleaning which prevents contamination of the beer and ensures product characteristics are maintained. This venerable tradition requires a high degree of environmental control with rigid hygiene standards: GEA hygienic cleaning solutions ensure the finished product lives up to its label. Juice production Our wide range of...

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GEA CLEANING TECHNOLOGY-8

QUALITY PRODUCTS REQUIRE QUALITY CLEANERS In such a diverse and competitive industry the selection of cleaners directly contribute to the quality of your product. GEA Cleaning Technology does this simply by providing reliable and repeatable cleaning of tanks and production vessels protecting product quality and brand image. And this is why: Standardisation Clearly defined list of models with industry standardised connections. GEA Cleaning Technology provides smart solutions for standard applications with uncompromising hygiene and quality. The GEA OC200 , for instance, offers a clearly defined...

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GEA CLEANING TECHNOLOGY-9

and stators for rotational speed control 2 Selection of nozzle diameters and length 3 Different nozzle carriers for 2, 3 & 4 nozzle options

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GEA CLEANING TECHNOLOGY-10

A Malt B Water C Mash D Lauter wort E Hopping rate F Hot wort G Wort H Yeast I Sterile air J Process water K CO2 7 Product pump (centrifugal pump)

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GEA CLEANING TECHNOLOGY-11

Please Note: Cleaner selection will depend on vessel size and soiling classification. 15 Product pump (rotary lobe pump) 18 Green beer cooling 24 Yeast beer cooling 34 Slow rotating cleaner

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GEA CLEANING TECHNOLOGY-12

CLEANING TECHNOLOGY THAT SAFEGUARDS YOUR PRODUCT In a competitive industry you need premium cleaners that safeguard the quality of your product. GEA hygienic cleaners are manufactured and certified to the highest industry standards. With our solutions, you know your product’s integrity is guaranteed and its level of quality reproduced every time. In beverage industries all vessels are cleaned reliable. Our cleaners are designed for quick and effective CIP (Cleaning In Place) applications so reducing the chance of residue tainting the next batch. And like all GEA Cleaning Technology products our...

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GEA CLEANING TECHNOLOGY-14

GEA.com GEA Tuchenhagen GmbH 07/2023 © GEA Tuchenhagen GmbH. All rights reserved. Subject to modifications. Printed in Germany.

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.