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STEAM POWER SERVICES CATALOG

STEAM POWER SERVICES CATALOG
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STEAM POWER SERVICES CATALOG

Product catalog summary
Introduction
GE Steam Power provides comprehensive service solutions to optimize steam turbine performance globally, offering upgrades, retrofits, life extension programs, and customized repairs to enhance efficiency and reliability.
CEO Letter
Michael Keroulle, President & CEO of Steam Power, highlights GE's commitment to supporting power plants with hardware, software, and manpower, achieving 47.5% net plant efficiency with ultra-super critical technology.
Total Plant Solutions
GE offers solutions for power plant assets across 90+ OEM brands, focusing on reliability, efficiency, output, and flexibility while reducing life-cycle costs through outage services, upgrades, digital solutions, and multi-year service agreements.
Outcomes
GE's solutions have improved output, efficiency, reliability, flexibility, and emissions, with notable projects like the Eskom Arnot steam plant upgrade in South Africa.
Steam Power Plant Solutions
GE provides tailored solutions for fossil steam, nuclear, and industrial plants, focusing on reducing operating costs, enhancing reliability, and ensuring emissions compliance.
Key Offerings
GE offers advanced steam path upgrades, efficiency improvements, flexibility tools, reliability technologies, and emissions compliance solutions.
Conclusion
GE Steam Power is dedicated to delivering higher efficiency, lower emissions, and better economics for power plants worldwide.
Plant Modernization and Upgrades
GE retrofits and modernizes power plants, extending plant life, restoring output, and reducing emissions, as seen in projects like Kriel and Ukai power stations.
Parts, Repairs, and Maintenance
GE manufactures high-quality spare parts and provides advanced repair solutions to enhance plant efficiency and reduce downtime.
Adapting to Industry Changes
GE's upgrades improve heat rates, increase output, and reduce emissions, adapting to decarbonization and digitalization trends.
Digital and Field Services
GE integrates digital technologies with field services, offering Multi-Year Service Agreements for customized maintenance programs.
Customer Training
GE provides comprehensive training solutions to enhance plant personnel skills and improve operational efficiency.
RePower and Relocation Services
GE's RePower services improve turbine performance, while plant rehabilitation and relocation offer reliable power supply solutions.
Steam Turbine Solutions
GE offers steam turbine upgrades and repairs, including strategic outage planning and specialized testing for improved performance.
Testing and Diagnostics
GE offers specialized tests to detect potential issues, improving unit performance and ensuring compliance with regulations.
Onsite Services
GE's On-site Services provide technical inspections and repairs at customer locations, reducing outage time and costs.
Steam Turbine Inspections
GE conducts various inspections to prevent rotor issues, including boresonic and ultrasonic testing.
Steam Turbine Repairs
GE offers machining, welding, and bucket repair services to maintain turbine integrity and performance.
Maintenance and Efficiency
GE provides overhaul and field services, focusing on reducing unplanned work and utilizing complex repair techniques.
Blade Stocking Program
GE's blade stocking program ensures quick response to emergent blade requests.
Parts for Non-GE Turbines
GE offers quality replacements for almost any turbine, using laser scanning and re-engineering processes.
Upgrade Solutions
GE provides advanced steam path upgrades to improve turbine efficiency, output, and reliability.
Service and Upgrade Solutions Overview
GE offers services and upgrades for generators, focusing on enhancing reliability, reducing downtime, and improving operational efficiency.
Periodic Online Monitoring
GE installs permanent sensors on generators for bi-annual measurements and expert reports, extending outage intervals.
Remote Generator Health Monitoring
GE provides continuous online monitoring with weekly checks and detailed reports for early fault identification.
Offline Inspection Solutions
GE uses robotic technology for comprehensive air gap inspections without rotor removal.
Test and Inspection Program
GE's modular solutions assess generator conditions during major outages.
CUPROPLEX Service
This service removes copper oxide build-up from stator bars, restoring cooling efficiency.
Onsite Repairs
GE offers onsite repair solutions to enhance generator reliability.
Global Repair Network
GE's global network provides repair capabilities for stator and rotor windings.
Generator Upgrades
GE offers flexible upgrade solutions to improve efficiency and reliability.
Stator and Field Upgrades
Comprehensive stator upgrades improve reliability and output.
Auxiliary Systems Upgrades
GE provides upgrades for generator auxiliary systems to meet safety regulations.
Excitation Solutions
GE offers a range of excitation solutions with customizable configurations.
Excitation Systems and Solutions
GE offers excitation systems with the Mark VIe hardware platform, simplifying plant operations and maintenance.
Lifecycle Management and Services
GE provides lifecycle support to extend equipment lifecycles and maximize reliability.
Generator Conversion to Synchronous Condenser
GE offers solutions to convert steam turbine generators to synchronous condensers.
Boiler Services and Upgrades
GE provides comprehensive boiler services, including replacement parts and technical support.
Upgrade Solutions
GE's upgrade solutions include the T-PRO Fuel Firing System and OpFlex packages.
Key Solutions and Technologies
GE offers solutions like the Plasma Ignition System and Boiler Feed Pumps Control System to improve efficiency and reduce emissions.
Benefits
GE's solutions increase operational flexibility, reduce coal consumption, and improve system efficiency.
Upgrade Solutions
GE offers upgrades for Electrostatic Precipitators, Fabric Filters, and Flue Gas Desulfurization systems.
Outage Applicability
The document specifies which solutions are applicable during major and minor outages.
Conclusion
GE provides innovative solutions and upgrades to enhance power plant performance and environmental compliance.
SulfiTrac Sulfite Analyzer
The SulfiTrac sulfite analyzer optimizes energy consumption and reduces mercury emissions in WFGD systems.
Mer-Cure* Advanced Mercury Control Technology
Mer-Cure* improves mercury oxidation and capture, reducing sorbent consumption.
Selective Catalytic Reduction System (SCR)
GE's SCR solutions focus on reducing NOx emissions with IsoSwirl* mixing technology.
Digital Solutions
GE's digital solutions enhance power plant efficiency, reduce emissions, and lower costs.
Boiler Optimization Solutions
GE offers digital applications for optimizing boiler operations.
Conclusion
GE's solutions aim to transform the power industry by improving operational efficiency and reducing environmental impact.
Boiler and Turbine Solutions
GE offers solutions like Low Excess Air Mode and Low Load Stability Mode to enhance efficiency and reduce emissions.
Cybersecurity Services
GE provides protection against cyber threats through assessments, monitoring, and training.
Control Services
GE offers control technology upgrades and lifecycle services to enhance system reliability.
Overview
GE's Power Automation & Control division offers solutions for optimizing power generation performance.
Key Solutions
GE provides Distributed Control Systems, Turbine Control Systems, and Operator Training Simulators.
Safety and Reliability
GE emphasizes safety and reliability through certified modules and fail-safe designs.
Cyber-Security
GE's control systems offer various security options to protect against cyber threats.
Integrated Solutions
GE's integrated solutions leverage the Predix platform for comprehensive plant automation.
High Fidelity Plant Simulation
GE's Plant Simulator solutions aid in commissioning and operations.
Conclusion
GE's solutions maximize the lifetime value of power plants through advanced technologies.
Engineering & Maintenance
GE's integrated software suite facilitates efficient programming and configuration of power plant DCS.
Integrated Applications
A common software suite provides a single source of quality data for real-time plant operation adjustments.
Control Services
GE's Mark VIe control system offers high performance and flexibility for application-specific control.
Major Solution Benefits
GE's solutions reduce training costs, improve productivity, and enhance diagnostics.
ControlST Software Suite
The ControlST software suite integrates control, monitoring, and protection across various applications.
Emergency Shutdown System
The Mark VIeS Safety Management System is a flexible, reliable process safety system.
Migration Services
GE offers comprehensive migration plans for outdated automation systems.
HMI Upgrade and Alarm Rationalization
Upgrading HMI systems improves uptime and connects to the Industrial Internet.
Extended Life Service Agreements
These agreements maintain control system operations beyond their lifecycle.
Key Benefits
GE's services offer quick access to automation experts, preventive maintenance, and secure operations.
Service Agreements
GE offers multi-year and extended life service agreements for flexibility and expert access.
On-Demand Services
GE provides corrective maintenance, control scheme modifications, and system extensions.
Preventative Site Maintenance
This reduces equipment downtime and increases plant availability.
Corrective Site Maintenance
GE offers temporary and permanent solutions for corrective maintenance.
Spare Parts & Repair
GE provides testing, customization, and stock management to optimize repairs.
O&M Staff Training
Training reduces operational risk and increases productivity.
Help Desk & Remote Maintenance Support
A 24/7 help desk provides quick access to GE experts.
Plant Integration & Control Loop Tuning
Regular maintenance is emphasized to prevent faults.
Simulation as a Service
GE provides simulator-assisted engineering for performance validation.
Conclusion
GE is committed to transforming steam power and ensuring reliable power supply through comprehensive service offerings.
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Catalog excerpts

STEAM POWER SERVICES CATALOG-1

STEAM POWER SERVICES CATALOG

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STEAM POWER SERVICES CATALOG-2

GE provides a full range of service solutions to help achieve optimum performance from your existing steam turbine portfolio. Drawing on GE’s advanced se£vice solutions and technology options and worldwide resources, our Steam Turbine application engineers have the required expertise to re-evaluate and reconfigure your unit to meet your jug current or future operating needs. • More than 5000 GE OEM Steam Turbines installed globally • Service Solutions for oOEM Steam Turbines • Global Field Service organization with Steam Turbine specialists • Solutions for a large number of Steam Turbines and...

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STEAM POWER SERVICES CATALOG-3

The steam power industry has never been more demanding. Operating budgets are tighter and the need for flexibility never more critical. When it comes to our customers’ most pressing challenges, GE Steam Power is here to support them. When they come to us for help, our answer is “Yes.” Michael Keroulle President & CEO - Steam Power Today the newest coal plants being built are using GE’s ultra-super critical technology that can deliver 47.5% net plant efficiency rates — significantly higher than the global average of 34%. When you add GE’s digital offerings, the results are even more impressive....

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STEAM POWER SERVICES CATALOG-4

THE NEW STEAM POWER THE NEW STEAM POWER Worldwide network of steam experts delivering services locally The World’s Largest Installed BaseEnabling Us to Deliver Each Year to Our Customers ✓ 1000+ outages ✓ 200+ long-term service agreements* ✓ 100+ steam turbine upgrades ✓ 300+ inspections ✓ 60+ generator rewinds ✓ 50+ boiler upgrades ✓ 30+ AQCS upgradesOur Dedicated Community of Experts ✓ 24/7 product support ✓ 10,500 field service representatives ✓ Complete OEM services partner ✓ Services for 90+ other OEM brands TOTAL PLANT SOLUTIONS Including Managed Maintenance Programs (MMPs) ©2019, General...

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STEAM POWER SERVICES CATALOG-5

TOTAL PLANT SOLUTIONS Total Plant Solutions Power producers around the world face growing pressure to drive their plants’ performance to new levels—enhancing reliability, efficiency, output and flexibility while lowering life-cycle costs. In this increasingly competitive marketplace, you deserve a trusted partner with the expertise, technology and resources to help you achieve your desired outcomes. Through GE’s portfolio, we can deliver solutions for total power plant assets across 90+ OEM brands, including: Solutions & Service • Outage Services • Field Services • Customer Training • Digital...

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STEAM POWER SERVICES CATALOG-6

TOTAL PLANT SOLUTIONS Steam Power Plant Solutions Whether you’re operating a large fossil steam plant, nuclear plant or industrial plant, you need flexible and creative solutions. Steam Power can work with you to develop a strategy that enhances your current performance, while protecting you against future uncertainty. • 120+ years of “plant-as-a-system” expertise • 90+ OEM brands serviced • 120+ million hours of operating data analyzed • 1 partner to deliver all of your plant solutions • Large fossil steam plant … operating cost reduction • Industrial … reliability and operating flexibility...

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STEAM POWER SERVICES CATALOG-7

TOTAL PLANT SOLUTIONS Outcomes Solutions Developed To Meet Your Needs Click the links below for more information Is your plant ready to increase return on current capacity? Is your plant delivering on your desired business outcomes through enhanced efficiency? Reliability & Availability Is your plant providing the information and insights you need to proactively manage key performance metrics? TOTAL PLANT SOLUTIONS 12 ©2019, General Electric Company or its Affiliates. All rights reserved. Is your plant configured and controlled for enhanced cyclic operation? Is your plant prepared to increase...

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STEAM POWER SERVICES CATALOG-8

TOTAL PLANT SOLUTIONS Outcomes Output: Is your plant ready to increase return on current capacity • Replacement Generator • Advance Steam Path Upgrades for small and large turbines • Advance Steam Path Upgrades for oOEM • Retrofits for Industrial OEM and oOEM STEAM TURBINES Rapid changes in the power industry are making capacity management an increasingly critical operational challenge for power producers in today’s volatile conditions, particularly plants providing reserve capacity during periods of high demand. GE can deliver an integrated view at the plant level and across all of your assets....

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STEAM POWER SERVICES CATALOG-9

TOTAL PLANT SOLUTIONS The growing mix of renewables, volatile fuel prices and emergence of competitive applications globally requires today’s power generation fleet to run more efficiently than ever before. Plants facing variable fuel prices, fuel quality and load levels are adopting new approaches to improve efficiency and reduce operating costs. GE’s Steam Plant solutions can help your plant achieve better efficiency results with more frequent dispatch, more attractive margins and lower fuel costs. • Plant Efficiency Advisor • BoilerOpt • Digital Boiler + • Fuel Management Advisor • Mill Optimization...

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STEAM POWER SERVICES CATALOG-10

TOTAL PLANT SOLUTIONS Improved plant and fleet flexibility is essential when responding to the challenges of increased renewables, grid fluctuations and fuel price volatility. Plants are increasingly focused on increasing revenue during high demand while decreasing costs when demand is low. With cutting-edge tools and data-driven insights, GE can unlock new opportunities to increase your plant’s flexibility. • Digital Boiler + • Rotor Stress Controller • Turbine Startup Optimization • Turbine Lifetime Advisor • Mill Optimization • OpFlex* package STEAM TURBINES Flexibility: Is your plant configured...

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STEAM POWER SERVICES CATALOG-11

TOTAL PLANT SOLUTIONS GE offers a broad portfolio of technical trainings to develop and retain high level of expertise of your personnel, supporting the efficient operation of your plant. • Asset Performance Management • Generator Health Monitoring • Valves & Actuator Monitoring System • Turbine Torsional Vibration Advisor • Boiler Health Monitor • Fuel Management Advisor • Valve upgrades & retrofits • Control System Upgrade • Robotic Inspections • Steam Path upgrades for large and Industrial OEM & oOEM • Retrofits for large & Industrial OEM & oOEM • Lifetime Assessment & Life extension As the...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.