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Masoneilan High Performance Butterfly Control Valves

Masoneilan High Performance Butterfly Control Valves

Masoneilan High Performance Butterfly Control Valves

Product catalog summary
Overview
GE's Masoneilan 39003 Series High Performance Butterfly Valve (HPBV) is designed for heavy-duty automatic throttling control. It features a PTFE, RTFE, or metal seal ring and employs double offset (eccentric operation) to enhance performance compared to conventional butterfly valves.

Key Features
  • Seal Ring: Utilizes PTFE, RTFE, or metal seal rings to reduce high sealing forces and wear rates, offering ANSI Class VI shutoff rates across ANSI Class 150, 300, and 600 ratings.
  • Double Offset Operation: The eccentric design minimizes friction and wear, allowing for quick disc separation from the seal, reducing torque requirements.
  • Flow Characteristics: Provides an equal percentage flow characteristic with a Cv ratio of 100:1 over 90° rotation.
  • Construction: Features extra heavy shafts with keyed ends for precise actuator mounting and PTFE-lined low-friction bearings to reduce operating torque.
  • Component Interchangeability: Field replaceable components allow for easy maintenance without needing to replace the entire set.

Seal Designs
  • Metal Seal Design: Incorporates an Inconel seal for high tensile strength and temperature resistance up to 900°F, with leakage rated at Class IV per ANSI FCI 70-2.
  • Soft Seal Design: Offers bi-directional bubble tight shutoff with a self-energized seal for vacuum-to-low pressure applications, designed for minimal wear and low torque.
  • Fire-Safe Seal Design: Combines soft and metal seals to ensure shutoff during normal and fire conditions, using Inconel material and fireproof packing for safety.

Standard Valve Components
The valve includes components such as gland flange, shaft, packing gland, bearings, disc spacers, body, disc, retainer ring, packing, wedge ring, wedge pins, overtravel stop, set screws, seal, end seal, packaging, end gap, gland bolts, gland flange, and stud & nuts.

Contact Information
For 24/7 customer support, contact GE Oil & Gas at +1 281 449 2000 or visit geoilandgas.com.
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Catalog excerpts

Masoneilan High Performance Butterfly Control Valves-1

Masoneilan* 39003 Series High Performance Butterfly Valves GE’s Masoneilan 39003 Series High Performance Butterfly Valve (HPBV) is a heavy duty automatic throttling control valve that incorporates the two basic features of the HPBV types. These features differentiate the the Masoneilan* 39003 Series HPBV from the conventional swing-through butterfly valve in regards to sealing method and operational characteristics. Specifically, the two basic features are: (1) A PTFE, RTFE, or metal seal ring instead of a liner, and (2) The employment of double offset (eccentric operation). Each of these features contributes to the improved performance of HPBV’s compared to conventional butterfly valves. The use of a seal ring (PTFE, RTFE, or metal) eliminates the inherent problems of high sealing forces, due to interference fit, and the resultant high wear rates due to scraping and scuffing of liners. Also, due to the design of the seal itself, which is a dynamic pressureassisted member, ANSI Class VI shutoff rates are available throughout the full range of ANSI Class 150, 300 and 600 ratings (soft-sealed constructions only). The double offset (eccentric) operating principles of both seal offset (the seal ring centerline is offset from the shaft centerline) and shaft offset (the shaft centerline is offset from the valve centerline) allows the disc to get off the seal quickly due to the camming rotation with respect to the valve/seal centerlines. This results in minimal sliding (friction producing) contact between the disc and the seal ring with complete separation after only a few degrees of rotation. The overall characteristics of the Masoneilan* 39003 Series Valve are: • Long seal life – Offset (eccentric) operation gets the disc off the seal quickly, minimizing sliding contact and friction, resulting in reduced seal wear and lower breakaway and seating torque requirements. • Fast/dynamic operation – Offset (eccentric) operation eliminates disc-to-seal friction throughout the operating range resulting in fast response to input signals. Also, the disc tends to move in the direction of flow, assisting the valve and actuator to maximize the allowable operating pressures. • xcellent flow characteristics – the offset (eccentric) disc design E provides an approximate equal percentage flow characteristic through its full travel of 90° rotation yielding a Cv ratio of 100:1. • xtra heavy shafts with keyed ends for actuator mounting – E precise and accurate positioning without lost motion or backlash. PTFE-lined low-friction bearing – Reduces operating torque and promotes fast response to valve and actuator action. The triple bearing support of the shaft prevents deflection of the shaft due to side-loading. Field replaceable components – Unlike most competitive valves, shaft and disc need not be purchased as a set. The Masoneilan* 39003 Series Valve uses tapered pins to attach the shaft and disc positively, yet provide component interchangeability. fact sheet

 Open the catalog to page 1
Masoneilan High Performance Butterfly Control Valves-2

fact sheet Features GE’s Masoneilan 39003 Series HPBV includes unique valve seal designs for metal, soft seal, and fire-safe configurations. Standard Valve Components Shaft Metal Seal Design The metal seal design incorporates an Inconel seal for higher tensile strength, a 300 series stainless steel back-up ring in the seal cavity for axial seal support, and a disc that is case hardened by nitriding. The Inconel seal, by its dynamic and flexible design, applies enough force per linear inch against the disc edge (Rockwell Hardness of C66 to C70) to obtain an optimum sealing characteristic while...

 Open the catalog to page 2

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.