Masoneilan* High Capacity Control Ball Valve Instruction Manual GE Data Classification : Public

b | GEOil&Gas © 2014 General Electric Company. All rights reserved.

THESE INSTRUCTIONS PROVIDE THE CUSTOMER/OPERATOR WITH IMPORTANT PROJECT-SPECIFIC REFERENCE INFORMATION IN ADDITION TO THE CUSTOMER/OPERATOR’S NORMAL OPERATION AND MAINTENANCE PROCEDURES. SINCE OPERATION AND MAINTENANCE PHILOSOPHIES VARY, GE (GENERAL ELECTRIC COMPANY AND ITS SUBSIDIARIES AND AFFILIATES) DOES NOT ATTEMPT TO DICTATE SPECIFIC PROCEDURES, BUT TO PROVIDE BASIC LIMITATIONS AND REQUIREMENTS CREATED BY THE TYPE OF EQUIPMENT PROVIDED. THESE INSTRUCTIONS ASSUME THAT OPERATORS ALREADY HAVE A GENERAL UNDERSTANDING OF THE REQUIREMENTS FOR SAFE OPERATION OF MECHANICAL AND ELECTRICAL EQUIPMENT...

Contents Important : Safety Warning1 1.0 Introduction Numbering System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 2.0 Installation 2.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 2.2 Pipeline Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ....

WARNING Safety Information Important - Please Read Before Installation Masoneilan 36005 Series instructions contain DANGER, WARNING, and CAUTION labels, where necessary, to alert you to safety related or other important information. Read the instructions carefully before installing and maintaining your control valve. DANGER and WARNING hazards are related to personal injury. CAUTION hazards involve equipment or property damage. Operation of damaged equipment can, under certain operational conditions, result in degraded process system performance that can lead to injury or death. Total compliance...

1.0 Introduction The following instructions are designed to assist maintenance personnel in performing most of the maintenance required on the 36005 V-Max* valve and if followed carefully will reduce maintenance time. GE Masoneilan has highly skilled Service Engineers available for start-up, maintenance and repair of our valves and component parts. In addition, regularly scheduled training programs are conducted to train customer service and instrumentation personnel in the operation, maintenance and application of our control valves and instruments. Arrangements for these services can be made...

V-Max Valves Actuator Model 33, Size AC Actuator Position in Relation to Valve Body Numbering System: 1 to 8 Actuator Model 33, Sizes B and C © 2014 General Electric Company. All rights reserved. Masoneilan 36005 Series High Capacity Control Ball Valves | 3

2.1.1 Unpack valve carefully to avoid damage to valve, accessories, or tubing. 2.1.2 Record all valve and accessory serial plate data for future reference. Always provide serial and model numbers when ordering spare parts. CAUTION Do not remove button head screw (9) and washer (10) during installation. The function of these parts is to hold the retainer (3) and seal ring (8) in place and should be removed only when the valve is to be disassembled for maintenance (Figure 2). A. Before installing the valve in the line, clean pipe and valve of all foreign materials such as welding chips, scale,...

CAUTION CAUTION Before proceeding determine valve action (air to open/air to close), refer to the appropriate figure (Figure 10 to open, Figure 11 to close). To obtain proper alignment, the lever must be oriented on the shaft so that the slot in the end of the shaft and arrows or indicator lines are aligned as shown; with the ball in the closed position, the distance between the top of the bracket and the top of the pivot pin must be as shown. G. lide lever (32) and lever arm (64) back onto shaft in S desired position. Slide indicator arm (35) back onto shaft. Align bracket and slide back onto...

CAUTION removal of the bracket is not required. CAUTION Before proceeding determine valve action (air to open/air to close). G. lide lever (32) back onto shaft in desired position. S Slide indicator arm (35) back onto shaft. Align bracket and slide back onto mounting studs (26) and packing flange studs (25). Replace mounting stud nuts (24) and washers (18). Slide packing flange (23) back onto packing flange studs (25) and replace packing flange stud nuts (24). H. Remount actuator onto housing and replace actuator mounting hex nuts (75) and washers (76). Position lever (32) so that rod end bearing...

figure (Figure 10 to open, Figure 11 to close). To obtain proper alignment, the lever must be oriented on the shaft so that the slot in the end of the shaft and arrows or indicator lines are aligned as shown; with the ball in the closed position, the distance between the top of the bracket and the top of the pivot pin must be as shown. F. lip lever (32) and lever arm (64) and replace on shaft F 90 away from original position. Replace indicator arm (35). Slide bracket back onto bracket mounting studs (26), replace washers (18) and nuts (24) and tighten. Slide packing flange (23) back over packing...

CAUTION adjustment as noted in step I above. Return ball plug (2) to open position. CAUTION Do not exceed maximum air supply pressure. Keep hands clear of actuator stem and linkage. Loosen rod end bearing locknut (93) and adjust rod end bearing (94) so that holes in lever (32) and rod end bearing (94) line up. Insert pivot pin (39) and replace retaining rings (40). I. For both air to open and air to close action, stroke valve fully to ensure proper closure of ball plug and operation of valve. It may be necessary to readjust rod end bearing slightly by loosening locknut and rotating stem. DANGER...

replace clevis pin (66), retaining clips (63), and pivot pins (72). H. et and lock indicator arm (35) to indicate plug position. S I. heck that handwheel operates valve through full range C of travel. There is a 1/2" adjustment available at the end of the handwheel extension. Retract handwheel, remove end cap (51) and cap screw (55B). Rearrange stop (55A) and/or spacer (55C) to obtain desired extension. 3.2 Bracket Subassembly – Model 33, size AC only. Refer to section 3.1 for sizes B & C 3.2.1 Disassembly CAUTION When disconnecting actuator rod end bearing from shaft arm, the ball is likely...