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GE10-1 Gas Turbine

GE10-1 Gas Turbine

GE10-1 Gas Turbine

Product catalog summary
Fuel Gas System
A typical gas fuel configuration includes shutoff valves for safety and metering valves to control machine load and emissions. Depending on the desired DLN performance, two or three metering valves are used to manage gas injection in the combustion chamber.
Unit Control Panel
The GE10 control system is standardized for integration between the turbine and generator, based on the GE Fanuc RX3i PAC System platform. It includes remote I/O modules and the Bently Nevada 1701 for data acquisition from seismic probes. Remote control and monitoring are possible without interfering with site operations.
Control CAB
An integrated control cab contains all electrical panels for unit control and operation, including a unit control panel, motor control center, VFD for turbine starting, generator control and protection panel, DC panel & battery charger, and on-site monitoring system. It features air conditioning, lighting, smoke detection, and fire suppression systems.
Air Filter
The air filtration system includes a self-clearing vertical cartridges filter house, inlet duct, and silencer, providing anti-icing without additional hardware. Inspection and replacement are facilitated by included gangways and ladders.
Package Arrangement
The gas turbine enclosure is a separate structure with panels on a base plate, featuring access doors for maintenance and inspections. It includes fire and gas detection systems and an automatic CO2 fire fighting system, ensuring sound pressure levels below 85 dBA, with an 80 dBA version available. The design minimizes plant dimensions and maintenance costs.
Available Options
Options include a dual fuel DLN version, 6.0 kV electric generator, 80 dBA sound level package, indoor version, H2O oil cooler, standard exhaust duct, lubrication stand-by pump, and additional pre-engineered BN1701 for vibration monitoring.
Axial Compressor
The compressor is an eleven-stage axial flow design with a 15.5:1 pressure ratio, using advanced 3D airfoils and adjustable stator blades for optimized operability. It features a GECC-1 aluminum ceramic coating for marine environments.
Combustion System and Emissions
The combustion system includes a single, slot-cooled chamber capable of burning a wide range of fuels. It features a variable geometry design for broad fuel capability, with emissions guarantees of 25 and 15 NOx ppmvd at 15% O2.
Turbine
The single-shaft turbine is optimized for power generation, with three reaction stages and cooled hot gas parts. It includes interlocked shrouds to limit tip leakage and blade vibration.
Generator and Gearbox
The base unit includes an open, air-cooled four-pole generator, jacking oil system, anti-condensation heater, brushless excitation system, seismic probes, and thermocouples. The gearbox is directly connected to the generator.
Lubrication and Bearings
The integrated lubrication system serves the turbine, gear, and generator, with a VFD main pump and DC backup. An optional stand-by pump is available. The oil is cooled with an air cooler, with a water cooler option.
Starting System
The electric generator uses a VFD starting panel to act as the turbine starter, switching to generation mode upon reaching self-sustaining speed.
Engine Characteristics
The GE10-1 is a heavy-duty single-shaft engine with extensive operational experience. It features a horizontally split case, disk rotor architecture, and a single can combustion system. It supports a wide range of fuels and is available in DLN versions.
Specifications
The GE10-1 features an 11-stage axial compressor, single can combustor, and 3-stage HP turbine. It provides an electrical output of 11,250 kW with 31.4% efficiency, and exhaust flow of 47.5 kg/sec at 482°C.
Performance Curves
Performance curves illustrate the effects of compressor inlet temperature on exhaust temperature, flow, output, and heat rate, as well as steam production capability in cogeneration and combined cycle.
Maintainability
Maintenance can be performed on-site or at authorized shops, with an engine exchange approach to maximize availability. The engine features borescope holes for inspection and a disassemblable combustion chamber. GE offers comprehensive support, including training, remote monitoring, customer care, and service agreements.
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Catalog excerpts

GE10-1 Gas Turbine-1

Fuel Gas System A typical gas fuel configuration employs shutoff valves for safety reasons and metering valves to control the machine load and CO/NOx emissions. Depending on the level of DLN performance requested, two or three metering valves are needed in order to control gas injection in the various parts of the combustion chamber. operation of the unit is supplied, including: • Unit control panel (on GT skid) • Motor control center (on GT skid) • VFD for gas turbine starting • Generator control and protection panel • DC panel & battery charger Unit Control Panel The GE10 control system is standardized to assure a high degree of integration between the turbine and the generator. The system is based on the GE Fanuc RX3i PAC System platform with remote I/O modules. The Bently Nevada 1701 is installed for the acquisition of data from seismic probes and for humming detection. The control, monitoring and tuning of unit parameters can be performed remotely. Remote data acquisition does not interfere with normal site operations. Control CAB An integrated control cab containing all electrical panels for control and • Batteries • On site monitoring system The cab is provided with an air conditioning system, normal and emergency lighting, a smoke detection system and manual fire suppression bottles. Air Filter The air filtration system consists of a self-clearing vertical cartridges filter house, an inlet duct and a silencer. This system also provides an anti-icing function without any additional hardware. Filter inspection and replacement of filter cartridges are facilitated by gangways and ladders that are included as part of the scope of supply. Package Arrangement The gas turbine enclosure consists of a separate structure and panels mounted on a base plate. Access doors are included for normal maintenance operations and inspections. The ventilation system for internal cooling of the package consists of two 100% axial fans. The enclosure includes fire & gas detection systems and an automatic CO2 -type fire fighting system. The enclosure guarantees a sound pressure level lower than 85 dBA at 1 m. An 80 dBA version is available upon request. The GE10-1 package is designed specifically for power generation applications and is optimized to minimize plant dimensions and to reduce maintenance cost and time. The single lift architecture minimizes the site installation and commissioning lead time. The integrated control cab eliminates civil works for the control room and site wiring activities. Available Options • Dual Fuel DLN version (liquid + gas fuel) • 6.0 kV Electric Generator • 80 dBA sound pressure level package • Indoor version • H2O oil cooler • STD exhaust duct (12 m) • Lubrication stand-by pump • Control cabinet located alongside the unit • Additional Pre-Engineered BN1701 for complete vibration monitoring

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GE10-1 Gas Turbine-2

Nuovo Pignone S.p.A. via F. Matteucci, 2 50127 Florence - Italy T +39 055 423211 F +39 055 4232800 www.ge.com/oilandgas GE imagination at work COMK/MARK 839/II - Designed by: Studio Tre Fasi Printed by: Sagraf - 11-2006 ©2006 Nuovo Pignone S.p.A. all rights reserved

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GE10-1 Gas Turbine-4

Axial Compressor The compressor is a high Performance, eleven-stage axial flow design with a 15.5:1 pressure ratio derived from GE Aircraft Engine transonic flow aero design technology. The rotational speed is 11000 rpm with a mass flow of 47 kg/s. The antisurge margin exceeds 25%. Advanced 3D airfoils are used for vanes and blades, and the first three rows of stator blades are adjustable to optimize operability. Being a cold-end drive configuration guarantees reduced flange movement during gas turbine thermal transients. A patented GECC-1 aluminum ceramic coating is provided for application...

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GE10-1 Gas Turbine-5

The GE10 is a heavy-duty gas turbine in the 12MW range, available in either a single or a two-shaft configuration. It is the evolution of the field proven PGT10 and incorporates the latest in aerodynamic design, and compact and versatile package arrangements. The GE10 engine design has been highly refined based on the extensive experience gained operating in all types of environments. There are over two hundred PGT10A/GE10 units running under conditions ranging from the cold of Alaska and Siberia to the heat of the desert and the humidity of the tropics. Its efficiency and operational flexibility...

 Open the catalog to page 5
GE10-1 Gas Turbine-6

Engine Characteristics The well proven GE10-1 gas turbine is a heavy duty single shaft engine that has accumulated a large number of fired hours, and has leveraged the experience of the previous PGT10. The cases are horizontally split and the rotor has a disk architecture. The combustion system consists of a horizontally positioned single can. The GE10-1 is available in both Diffusion Combustion System and DLN (Dry Low NOx) versions (15/25 ppmvd NOx) and is able to burn a wide range of liquid and gas fuels, including Low BTU gas and hydrogen.

 Open the catalog to page 6
GE10-1 Gas Turbine-7

GE10-1 Gas Turbine SPECIFICATIONS Axial Compressor • 11-Stage Axial Flow • 15.5:1 Pressure Ratio Combustion Chamber • Single Can Combustor • Pollution prevention: DLN Gas Fuel at 25 ppmvd NOx DLN Gas Fuel at 15 ppmvd NOx DLN Dual Fuel Gas Fuel at 25 ppmvd NOx DLN Dual Fuel Liquid Fuel at 85 ppmvd NOx Turbine GE10-1 Nominal Rating - ISO • 3-Stage HP Turbine 11000 rpm At 15 °C, Sea Level, No External Pressure Losses, Relative Humidity 60%, Natural Gas Fuel with LHV = 32 to 44 MJ/Nm3 GE10-1 ELECTRICAL OUTPUT (kW) ELECTRICAL EFFICIENCY (%) EXHAUST FLOW (kg/sec) EXHAUST TEMPERATURE (°C) GE10-1 Gas...

 Open the catalog to page 7
GE10-1 Gas Turbine-8

Maintainability GE10 maintenance can be carried out either “on-site” or at an authorized shop. An engine exchange maintenance approach can be adopted to maximize the unit availability. Enclosure doors, and flexible piping and electrical connectors permit the engine to be easily removed, and a back-up engine quickly installed to minimize the plant down time. The engine is provided with borescope holes for periodic inspection of the internals, and the combustion chamber can be disassembled without removal of any of the engine casings. GE gives the highest priority to engineering and field assistance...

 Open the catalog to page 8

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