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Vertical Motor Installation Instructions

Vertical Motor Installation Instructions
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Vertical Motor Installation Instructions

Product catalog summary
Safety Precautions
The document highlights the critical importance of safety when dealing with high voltage and rotating parts, which pose risks of serious injury or fatality. It advises that only qualified personnel should handle the installation, operation, and maintenance of electric machinery. Key safety measures include avoiding contact with energized circuits, ensuring proper grounding, and using correct lifting techniques.
Receiving and Storage
Motors should be lifted using the provided lugs and stored in a dry area with intact packaging. Before use, the motor should be unpacked, and the shaft should be rotated by hand to ensure it turns freely. For oil-lubricated motors, the oil should be drained and refilled before operation.
Installation
Installation must comply with the National Electrical Code and local practices. Motors should be mounted in clean, well-ventilated areas, and alignment between the motor and pump is crucial to prevent bearing issues. Specific instructions are provided for mounting and coupling Vertical Hollow Shaft Motors.
Electrical Connections
Proper electrical connections are essential, with guidance provided on conduit box installation and other electrical setup procedures.
Operation
Before starting the motor, several checks are recommended, including ensuring that all connections are secure and that the motor is properly lubricated. The document outlines steps for initial start-up and procedures for jogging and repeat starts.
Maintenance
Regular maintenance is crucial for motor longevity, including cleanliness, inspection, and protection against dirt, moisture, friction, and vibration. Specific instructions are provided for coil and guide bearing maintenance.
Lubrication
The document details the frequency and type of grease required for regreasing bearings, as well as procedures for oil-lubricated bearings. Proper lubrication is critical to prevent wear and ensure efficient operation.
Adjust Shaft End Play
Instructions are provided for adjusting the shaft end play to ensure proper motor function.
Repair and Renewal Parts
Guidance is given on obtaining repair and renewal parts to maintain the motor's operational integrity.
Warranty and Troubleshooting
The document includes warranty information and a troubleshooting chart to assist in diagnosing and resolving common issues.
Figures and Tables
The document contains diagrams for non-reverse and bolted couplings, as well as tables for bearing regreasing intervals and oil viscosity, providing visual and quantitative guidance for maintenance and operation.
Vertical Solid Shaft Motors (VSS)
These motors feature a shaft extension for coupled service, either straight or tapered. Coupling halves should fit closely and be securely locked to prevent operational damage. Electrical connections must adhere to the National Electrical Code and local practices to avoid equipment damage or injury. Ensure the motor is connected as per the nameplate diagram and that the power supply matches the nameplate data. Auxiliary devices should be correctly identified and connected in their designated circuits.
Operation
Before starting the motor, check insulation resistance, power supply, and mechanical freedom. If stored in damp conditions, dry the motor thoroughly. Follow specific steps before initial start-up, such as checking insulation resistance, bearing oil levels, and ensuring the rotor rotates freely. During initial start, run the motor uncoupled to check for noise, vibration, and current balance. For jogging and repeat starts, monitor motor heating and consult with General Electric if necessary.
Maintenance
Disconnect all power sources before maintenance. Regular inspections should include checking general cleanliness, insulation, lubrication, and coupling bolt tightness. Keep the motor clean and free from dirt, oil, and debris. Use dry, compressed air or suction for cleaning. Guard against moisture, friction, and vibration to prevent motor failures. Regularly check for misalignment, pump vibration transmission, and motor mounting tightness.
Lubrication
Follow suggested relubrication intervals for motors under normal conditions. Use witness marks during coupling dismantling to ensure balanced reassembly. The provided table outlines regreasing intervals for thrust and guide bearings based on motor specifications.
Specifications
The document specifies the amount of grease delivered by different grease guns: approximately 0.04 oz. (1.18 mL) per pump for a smaller gun and 0.06 oz. (1.77 mL) for a larger gun. It also lists recommended greases for Class F insulated motors, including Polyrex EM, Chevron BRB-2, AeroShell #5, and Alvania #3, which is used in motors from the factory.
Procedures
The regreasing procedure involves stopping the motor, removing the grease outlet plug, and adding the specified amount of grease using a hand-lever operated gun. The motor should run for about ten minutes before replacing the outlet plug. Over greasing should be avoided to prevent bearing and motor failure.
Thrust Bearing Maintenance
For oil-lubricated bearings in motors of 320 frame size and larger, the document provides detailed instructions on lubrication, mounting, and initial start procedures. It emphasizes maintaining proper oil levels and avoiding overfilling to prevent damage.
Assembly and Adjustment
Instructions for adjusting shaft end play in vertical high thrust motors are provided, including specific steps to ensure no preload stress is left on the guide and thrust bearing. The document specifies shaft end play should be between 0.005 in. to 0.020 in. (0.127 mm to 0.508 mm).
Repair and Warranty
Information on obtaining repair and renewal parts is provided, along with warranty details, which cover defects in workmanship or material for 12 months from purchase or 18 months from shipment.
Troubleshooting
A troubleshooting chart lists potential issues such as overheating, oil leaks, excessive vibration, and motor failure to start, along with possible causes and checks.
Installation Instructions
Detailed diagrams and instructions for mounting non-reverse and bolted couplings on various motor frames are included, along with a bolt torque chart specifying torque values for different frame sizes.
Feedback and Revision History
The document includes a feedback form for reader comments and suggestions, as well as a revision history noting the creation of the manual for Ball NRC 320 to 440 Frames on 04/19/06.
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Catalog excerpts

Vertical Motor Installation Instructions-1

(For 5KXXXX DTTXXXX Model Vertical Motors) > High Thrust Hollow and Solid Shaft Frames 213 - 449 NEMA Type P-Base Weather Protected Type - I Ball Type NRC (Non Reverse Coupling) & Bolted Coupling size="-2">

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Vertical Motor Installation Instructions-2

High voltage and rotating parts can cause serious or fatal in Avoid extended exposure in close proximity with high noise levels. j uries. Installation, operation and mainte- nance of electric machinery should be performed by qualified personnel. Familiarization with NEMA Publication MG-2, Safety Standard for Construction and Guide for Selection, Installation and Use of Electric Motors and Generators, the National Electrical Code and sound local practices is recommended. Օ Use proper care and procedures in handling, lifting, installing, operating and maintaining the equipment. The motor should...

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Vertical Motor Installation Instructions-4

C or 104 а F, unless the motor has been specially designed or otherwise cleared for use in a higher ambient temperature. A. Mounting Locate the motor in a place that is clean and well ventilated. The motor enclosure is designed such that dripping, wind blown and splashing water will not damage the motor. Under conditions of extreme weather and moisture, additional protection, such as a pump house, is recommended; however, the free flow of air around the motor must not be obstructed. The ambient air temperature should not exceed 40 The motor should be lifted by the lugs provided. These lugs are...

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Vertical Motor Installation Instructions-5

GEI-M1025 5 2. Vertical Solid Shaft Motors (VSS) Be sure the motor is not running and the power supply is disconnected before working on the motor. These motors are provided with a shaft extension suitable for coupled service and are either straight or tapered as selected by the purchaser. A. Steps Prior to Initial Start-Up or Start-Up After a Long Idle Period Coupling halves should have a close sliding fit on the shaft extension and must be securely locked to avoid 1. Check insulation resistance as indicated in the caution above. hammering out in operation. If it is necessary to drive the coupling...

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Vertical Motor Installation Instructions-6

GEI-M1025 6 c. With the rotor locked and using approximately 10% of rated voltage, pass a current through the stator windings. Increase the current gradually until the temperature reaches 90 C. Do not exceed this temperature. Maintain a temperature of 90 3. In the event of excessive vibration or unusual noise, remove all power and disconnect the machine from the load and check the mounting and alignment. а C until the insulation resistance becomes constant for a one-half hour period. 4. Space heaters (if supplied) should be de- energized during motor operation. 2. Check bearing oil reservoirs...

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Vertical Motor Installation Instructions-7

GEI-M1025 7 A. General Inspect the motor at regular intervals, as determined by service conditions. Keep the motor clean and the ventilation openings clear. In addition to a daily observation of the overall condition, it is recommended that a regular inspection routine be set up to periodically check the following items. 1. General cleanliness 2. Insulation and windings 3. Lubrication and bearings 4. Coupling bolt tightness B. General Cleanliness Carbon tetrachloride is non-flammable, but is highly toxic. Suitable ventilation should be provided to avoid breathing The interior and exterior of...

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Vertical Motor Installation Instructions-9

GEI-M1025 9 B. Type of Grease 3. Prior to Initial Start Oil lubricated ball bearing machines must be mounted on a level surface to prevent leakage of oil to ensure the level indication will be correct. For maximum bearing life, use only the grease recommended by GE. Some equivalent greases are: For Class F insulated motors: Lubrication ) and allowed to stand one (1) hour with oil in the bearings. Polyrex EM Exxon For oil lubricated ball bearing motors, drain oil from the reservoir that was put in at the time of receipt of the motor or during storage, by removing the drain plug located at the...

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Vertical Motor Installation Instructions-10

Table 2 , Oil Viscosity. Operation in ambient temperatures that are near or below freezing may require preheating the oil or the use of a special oil. Too heavy an oil could cause the following: a. Increased fluid friction losses resulting in higher operating temperatures. Higher temperatures will cause the oil to oxidize or break down at an accelerated rate. b. A heavy oil tends to churn or foam more than a lighter weight oil. c. Bearings may run warmer because of reduced oil circulation through and around the bearings. Too light an oil may allow the oil film to wipe or break down. For standard...

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Vertical Motor Installation Instructions-11

GEI-M1025 11 H. When endplay is established, lock the nut in place with the lock washer. > NOTE: The bearing style number is on the motor nameplate. VII. REPAIR AND RENEWAL PARTS VIII. WARRANTY Repair and renewal parts information may be obtained from the nearest GE Industrial Systems representative. Be sure to describe the part or parts required and give the complete nameplate information on the motor for positive identification. Contact your nearest GE Industrial Systems Service Center for details of warranty coverage. Generally, GE Industrial Systems will correct by repair or replacement,...

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Vertical Motor Installation Instructions-12

GEI-M1025 12 IX. TROUBLE SHOOTING CHART Affected Parts Difficulty What to Check Windings Overheating Calibration of measuring instrument Օ Excessive load Unbalanced a-c current Օ Improper or restricted ventilation Excessive ambient temperature Օ Short circuited coil or windings Dirty windings Օ Unbalanced voltage Harmonics in power supply (variable frequency control) Bearings Overheating Օ Calibration of measuring instrument Worn out or dirty oil Օ Insufficient oil or grease Misalignment Օ Excessive thrust or radial loading Shaft currents Օ Improper end-play Bearing Housing Oil Leaks Incorrect...

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Vertical Motor Installation Instructions-13

Coupling Kit Packing List Item Quantity Coupling 1 Coupling Bolts 3 Coupling Lock Washers 3 Cover Plate 1 Cover Plate Bolts 5 Cover Plate Lock Washers 5 Steel Balls 10 Gib Key 1 Instructions 1 Bolt Torque Chart Frame Size Item Torque (Ft-Lbs) Torque (N-M) 210 5/16 - 18 UNC x 1-3/4 Coupling Bolt 17 23 250/280 3/8 - 16 UNC x 2-1/4 Coupling Bolt 30 41 210 thru 280 1/4 - 20 UNC x 1/2 Cover Plate Bolts 8 11 It shall be the installers responsibility in all cases to ascertain these torque values are used and maintained. This shall include those instances when the coupling comes mounted in the motor....

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