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Synchronous Hydro Generators

Synchronous Hydro Generators
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Synchronous Hydro Generators

Product catalog summary
Overview
This document outlines the technical specifications and features of GE Energy's synchronous hydro generators, designed for both horizontal and vertical applications. These generators are suitable for small hydro plants with power capacities from 2,000 to 37,500 kVA, operating at speeds of 150 to 900 RPM and voltages between 3,000 and 13,800 volts, compatible with 50 and 60 Hz frequencies.
Key Features
  • Design and Construction: The generators have a rugged, compact design for easy installation and reliable operation, with options for assembled or disassembled shipping.
  • Frame and Stator Core: Made of welded steel to prevent distortion and minimize vibrations, with a stator core of cold-rolled low-loss silicon steel laminations.
  • Rotor Construction: Available in three types: laminated spider with dovetailed poles, rim spider with bolted poles, and solid spider with dovetailed poles.
  • Insulation System: Utilizes mica composite, epoxy resin, and vacuum-pressure impregnation (VPI) for enhanced machine life and reliability.
  • Excitation System: Features a brushless system with a three-phase AC generator and rotating bridge rectifier.
  • Bearings: Offers vertical and horizontal configurations with high-pressure oil lift systems.
  • Cooling System: Options include open enclosure or totally enclosed air-to-water cooling systems.
Options and Accessories
  • Permanent Magnet Generator (PMG) for continuous power during faults.
  • Neutral Grounding Resistor (NGR) to limit fault current.
  • Automatic Voltage Regulation (AVR) with multiple control modes.
  • Additional accessories include partial discharge sensor kits, bearing RTDs, space heaters, surge arrestors, and remote monitoring capabilities.
Conclusion
GE Energy's synchronous hydro generators are designed to meet the stringent requirements of small hydro plants, offering robust construction, reliable operation, and advanced features for enhanced performance and longevity.
Features
GE provides a comprehensive motor monitoring solution with features like motor condition monitoring, alerts, 24-hour support, data visualization, and wireless data transmission, configurable to customer needs.
Benefits
The wireless network reduces installation costs and optimizes maintenance schedules, leading to reduced costs, increased productivity, and efficiency. It minimizes equipment damage risk and allows quick installation.
Testing
GE has world-class test facilities and experience with rotating machinery. Each machine undergoes factory testing to reduce setup time, supported by the Power Solutions Team.
Installation, Start-up & Commissioning
GE offers experienced engineers for site erection, installation, and commissioning, with long-term service agreements and a parts center for local support.
Test Capability
GE conducts various tests, including rotor impedance, surge tests, AC dielectric tests, and more, according to international standards, ensuring high-quality performance.
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Catalog excerpts

Synchronous Hydro Generators-1

Synchronous Hydro Generators Horizontal & Vertical Applications Power: 2,000 – 37,500 kVA Speed: 150 – 900 RPM Voltage: 3,000 – 13,800 Volts Frequency: 50 & 60 Hz

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Experience Matters We’ve manufactured generators for over 100 years. GE has the capability to design and manufacture electrical machines for the most stringent application requirements. This century of achievement has built a rich tradition of technical excellence, quality and reliability. Industry Power Generation – Hydro Energy Application This line of synchronous generators has been specifically designed in response to the growing demand of small hydro plants. It incorporates a full range of features to address the applications and operational conditions demanded by this industry. This product...

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Construction Frame The stator frame is made of welded steel construction and manufactured with thick steel plates to prevent distortion during operation. Robust and rugged, these frames are designed to withstand the mass of a stator core, bending stresses and deflections. The frames are designed to minimize vibrations and noise levels. The frame bore is machined to ensure a uniform air gap between the rotor and stator, thereby minimizing the unbalanced magnetic pull. These frames are designed to withstand the extreme stresses due to short circuits. Each machine is designed to be assembled on...

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Insulation Mica composite, epoxy resin and vacuum-pressure impregnation (VPI) provide a robust and reliable insulation system. The advanced insulation system on all large machines will typically reward you with years of reliable operation. GE’s insulation system is designed to minimize the effect of localized electrical stress and reduce the effects of partial discharge while increasing machine life and reliability. Components are selected to ensure reliability of the system as a whole. The insulation system can meet applicable standards. All wound stators undergo global vacuumpressure impregnation...

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Excitation Brushless Excitation System with enamel covered round copper wire. The whole assembly then undergoes a varnish treatment. The exciter stator core is made of laminated, hot rolled or cold rolled steel, held together by steel endplates. The rectifier hub includes liberally rated diodes. The leads from the armature are connected directly to the hub, and the two DC output leads from the hub are connected to the main field and clamped to prevent movement. The exciter is a three-phase AC generator with a rotating threephase bridge rectifier. The DC field coils are wound in a concentric pattern...

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Bearings Bearings Vertical There is a standard arrangement for the bearings configuration: thrust and guide bearing at NDE side and only guide bearing at DE side. NDE thrust bearing is assembled into a housing, which is bolted at the upper endshield, and the upper endshield is bolted against the stator frame. NDE guide bearing works in contact with a thrust block, which is the piece that connects the rotor shaft to the thrust bearing surface, by means of a key connection in the shaft. High-pressure oil lift systems are frequently supplied at NDE thrust bearing to allow easy start-up (due to the...

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Cooling System Enclosure and Ventilation The generator is designed for open enclosure (WPI, IP23/24) or totally enclosed air-to-water (TEWAC/CACW) cooling system (top or bottom cooling). Air is circulated inside the machine by two internal fans and the rotor. The radial ducts in the stator core, the design of the end windings and a careful review of the air path, ensure temperature uniformity in all parts of the machine. Bottom Mounted Cooling Cooling circuit for vertical generators

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Options and Accessories Automatic Voltage Regulation (AVR) PERMANENT MAGNET GENERATOR EXCITER FIELD (PERM. MAGNET) The AVR utilizes a fast response microprocessor to control its AC to DC converter power stage output that provides excitation to the generator to regulate the difference between the generator stator voltage reference set point and feedback signal to zero. Reactive power sharing during parallel operation of generator with other generators or a power system is achieved by the use of droop compensation where the voltage feedback signal is increased by typically 0% to 5% as lagging reactive...

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Accessories • Partial discharge sensor kits • Bearing RTD (Resistance Temperature Detector) • Space heater 50/60 Hz • Large oversized fabricated steel main terminal box – frame mounted • Fabricated steel neutral terminal box – frame mounted • Surge Arrestors and/or Surge Capacitors • Current and Potential Transformers • Vibration monitoring equipment • Water leakage detector • Couplings • Generator control and protection panel – optional • Medium voltage switchgear – optional Remote Monitoring and Diagnostics GE’s comprehensive industrial machine monitoring strategy is designed to enhance the...

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Testing Test Capability GE has world-class test facilities. Extensive experience in the performance of rotating machinery with all forms of fixed and variable speed drives has been accumulated. • Mechanical Run Including vibration analyses using velometers; dynamic balancing • Efficiency Segregated loss method per IEEE 115 Each machine is tested at the factory before shipment for installation in the field, thus reducing set-up time. • In-Process Testing Rotor impedance, surge test; AC dielectric tests, prior to VPI • Running Tests According to International Standards: NEMA MG1/IEEE 115, IEC 60034-1...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.