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Voltage Regulators

Voltage Regulators
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Voltage Regulators

Product catalog summary
Overview
GE's Voltage Regulators are engineered to tackle modern voltage management challenges, especially with the rise of distributed energy resources like solar power. These regulators are robust, maintenance-free, and offer a cost-effective solution with a total cost of ownership nearly 20% better than competitors.
Specifications and Standards
GE Voltage Regulators comply with IEEE C57.15-2009 and NEMA 4 standards, certified by KEMA. They are designed for up to 2 million mechanical operations, ensuring long-term reliability without costly maintenance.
Key Features
  • Reverse Power Flow capability for precise operation during normal and reverse power flow.
  • Maintenance-free operation for up to 20 years, reducing total cost of ownership.
  • Load Tap Changer (LTC) switch with a life expectancy of 2 million operations.
  • Superior internal arrester for stress reduction during surge events.
Applications
  • Single Phase Voltage Regulation: Fast Cycle and Traditional Pole-mounted, Substation Voltage Regulators.
  • Feeder Regulation: Adjusts voltage levels for specific feeders within substations.
  • Specific Load Regulation: Pole-mounted regulators for industrial complexes with large inductive loads.
Product Variants
  • Fast Cycle Voltage Regulator (VR-FC): Optimized for short-cycle lead times, featuring a robust design with reduced radiation and a smaller footprint.
  • Pole-mounted Voltage Regulator (VR-PM): Premium product for voltage control outside substations, supporting 2 million switch operations and adhering to IEEE standards.
Technical Specifications
  • Power Ratings: 76 to 333 kVA (Single Phase Only).
  • Voltage Ratings: Primary voltages from 2.5kV to 19.9kV.
  • BIL Ratings: 60kV to 150kV.
  • Thermal Rating: 55°C/65°C rise.
  • Frequency: 60 Hz standard, 50 Hz optional.
Conclusion
GE's Voltage Regulators offer a reliable, maintenance-free solution for modern electrical networks, ensuring consistent voltage profiles and reducing operational costs. Their compliance with industry standards and innovative features make them a leading choice for utilities facing voltage management challenges.
Technical Specifications and Features
GE's Substation Voltage Regulator (VR-SS) provides a cost-effective solution for managing voltage profiles in substations, especially with increased and dynamic load profiles. It offers independent phase management and redundancy compared to 3-phase units. Key features include a robust Load Tap Changer (LTC) with up to two million operations, superior internal surge protection, and adherence to IEEE C57.15-2009 standards. The VR-SS is maintenance-free for up to 20 years and is seismic certified for global installations.
Standard and Optional Offerings
The VR-SS is available in power ratings from 100 to 833kVA and voltage ratings from 2.5kV to 19.9kV. It features a thermal rating of 55°C/65°C rise and uses ANSI Type 2 Mineral Oil as insulating fluid. The tank is made of durable steel with a weather-resistant finish. Optional features include designs for high elevations, low loss designs, and various terminal configurations.
Adjustable Height Sub Base
GE's adjustable height sub base is designed for easy transport and height adjustment, fitting most voltage regulators. It is constructed of galvanized steel, supports up to 6000 pounds, and meets NESC regulations. The sub base is seismic certified and allows for quick assembly.
Flex-Connect Control Cabinet
The Flex-Connect control cabinet is designed for seamless integration with various control modules, allowing utilities to maintain existing investments in controller technology. It features a NEMA 3R certified cabinet, multiple communication ports, and a thermostatically controlled heater.
Voltage Regulation Solutions
GE offers a range of voltage regulation solutions, including substation voltage regulators, wireless communications, and distributed generation controllers. The VR-1 switch mechanism supports over 2 million operations, ensuring durability and reliability in dynamic voltage environments.
Manufacturing and Testing
GE manufactures and tests its products to the highest industry standards, ensuring safety and reliability. The company is committed to developing technology solutions for the utility and energy industries.
Quality and Reliability
GE's products undergo rigorous quality assurance processes, including third-party certifications from recognized testing facilities like KEMA. The production process includes multiple checkpoints for quality control, focusing on electrical, oil quality, and leak testing to ensure high-quality products.
Advanced Technology and Manufacturing
The manufacturing facility in Shreveport, Louisiana, spans 600,000 square feet and includes operations such as metal fabrication, welding, and core assembly. It is ISO 9001 certified, ensuring robust product technology and quality inspections for materials. The facility also utilizes 3D dimensional modeling.
Voltage Regulators
GE Voltage Regulators are tested to meet IEEE/ANSI C57.15-2009 standards, ensuring robust, maintenance-free, and long life cycle products. Tests include resistance measurements, ratio tests, polarity tests, no-load loss, excitation current, impedance and load loss, potential tests, insulation power factor tests, and more.
Product Specifications
The document provides detailed specifications for various voltage regulators, including kVA ratings, catalog numbers, load amps, weight, oil capacity, and dimensions. These specifications are categorized by voltage levels, such as 2500 VOLTS - 60 kV BIL, 5000 VOLTS - 75 kV BIL, and others, with notes on mounting options and operational capabilities.
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Catalog excerpts

Voltage Regulators-1

The voltage on modern distribution circuits is becoming increasing difficult to manage. New distributed energy resources, such as solar, combined with the growth of sophisticated loads creates voltage challenges on distribution network systems. Existing voltage control devices cannot maintain a consistent voltage profile, especially when trying to manage the intermittency of these resources and loads. These new loads and intermittent resources tend to drive the voltage regulation beyond its designed capability. These increased operations reduce the typical voltage regulator life expectancy and increases the ongoing maintenance cost for reliable operation. The ongoing maintenance requirement of most voltage regulators, along with the reliability cost associated with unit performance contribute significantly to the total cost of ownership for voltage regulators. GE's Solution GE’s family of Voltage Regulators set the industry standard in terms of robust design and product reliability. The GE design fully complies with the strict requirements of IEEE® C57.15-2009 and NEMA® 4, and is independently certified by KEMA®. GE Voltage Regulators can operate up to 2 million mechanical operations, providing years of reliable service without having to incur costly maintenance outages. GE offers cost effective, robust solutions to regulate voltage on the network without comprising quality and reliability, providing a total cost of ownership that is nearly 20% better than other competing products. Additionally, GE is one of the first in the market to incorporate measured Reverse Power Flow capability to the voltage regulator. The new feature provides precise synchronous operation of the tap changer and control during normal and reverse power flow, which is critical on today’s distribution circuits where distributed generation is present. Applications of Single Phase Voltage Regulation • Fast Cycle Pole-mounted Voltage Regulator • Traditional Pole-mounted Voltage Regulator • Substation Voltage Regulator • 20 years maintenance free operation reduces total cost of ownership • Only voltage regulator on the market that does not come with a required maintenance program • Best in class Load Tap Changer (LTC) switch, with the longest switching mechanism life and proven 2 million mechanical operations • Superior internal arrester provides less stress to the coil under lightning/impulse surge events Standards Compliant • Fully complies with ANSI® requirements and IEEE standards • Design validated by KEMA to adhere to the latest IEEE C57.15-2009 standards • Fast Cycle voltage regulator clamp type terminals, remote mount controller and 3 operating taps comply to IEEE requirements • Traditional pole-mounted units designed to meet the full ANSI rating (40x rated current) • Heavy duty lifting lugs on cover and tank Flexible Design • Standardized plug and play design provides flexibility to integrate multiple controllers • Compatible with multiple state of the art, microprocessor programmable controls • One cabinet fits most standard control modules • Newly designed control cabinet configurable for most control / communication options; meets NEMA 3R/4 and UL50 requirements • Forward and reverse power flow measurements for proper volt/var management

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Voltage Regulators-2

Voltage Regulators Voltage Regulator Applications Feeder Regulation Within The Substation Voltage regulation on electrical networks is a complex process. It involves a number of key assets working collaboratively to maintain a consistent voltage profile while the variable loads and distributed generation within the network are continually changing. The transformers located within the substation, usually operate with a Load Tap Changer (LTC) and manage the voltage levels for the bus that may feed multiple circuits that are served from the substation. The transformer provides a baseline voltage...

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Voltage Regulators-3

Regulation For Specific Loads on a Feeder There are instances where the entire feeder does not need to be adjusted. An example is an industrial complex, with a large number of motors and other inductive loads. In these circumstances, a pole-mounted voltage regulator is used within the circuit to adjust the voltage level to adequately serve that end user. The pole-mounted voltage regulator is typically adjusted automatically, and must operate in conjunction with the substation voltage regulator and the substation transformer. Benefits of Voltage Regulation Managing voltage profiles with voltage...

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Voltage Regulators-4

Voltage Regulators GE’s Fast Cycle Voltage Regulator The Fast Cycle Voltage Regulator (VR-FC) is a new edition to GE’s portfolio of pole-mounted voltage regulators and is based on the most popular utility configurations. The VR-FC is manufactured with a standard design, providing an optimized feature set, with short-cycle lead times at a competitive based price point. The new optimized VR-FC Voltage Regulator maintains all of the robust design features that the industry has come to associate with GE Voltage Regulators, including meeting the ANSI short circuit rating of 25x rated current. The...

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Voltage Regulators-5

Voltage Regulators Technical Specifications STANDARD OFFERING OPTIONAL OFFERING

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Voltage Regulators-6

Voltage Regulators GE’s Pole-mounted Voltage Regulator The Pole-mount/platform mount Voltage Regulator (VR-PM) is GE’s premium product for voltage control outside the substation and has established the benchmark in the industry for robust design and operational reliability. The only voltage regulator on the market that is guaranteed to support 2 million switch operations and adheres to the latest IEEE C57.15-2009 and C57.131 standards of 40x rated short circuit current. Why does this matter? Voltage stability is an increasing challenge to utilities. The economic benefits of voltage management...

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Voltage Regulators-7

Voltage Regulators Technical Specifications OPTIONAL OFFERING STANDARD OFFERING Power Ratings 38 - 333kVA (Single Phase Only) Type A and B Designs Voltage Ratings Primary Voltages from 2.5kV through 19.9kV BIL Ratings Primary BIL ratings 60kV to 150kV BIL 110kV BIL Thermal Rating Thermal rating of 55°C/65°C rise Frequency 60 Hz frequency 50 Hz frequency Special Ratings • Designs for elevations higher than 3300 feet • Low loss designs availabie in all ratings Insulating Fluid ANSI Type 2 Mineral Oil Tank & Features Steel construction per C57.15-2009, C57.12 & C57.90 Round, sealed carbon steel...

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