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Gerstenberg Spare Parts

Gerstenberg Spare Parts

Gerstenberg Spare Parts

Product catalog summary
Process Cylinder
The Gerstenberg Services process cylinders are designed without welded flanges to prevent cracking of the chrome surface, enhancing their longevity. They feature a corrugated exterior for efficient heat transfer and a superfinished inner surface. These cylinders are available in various sizes and compatible with all Perfector types.
Scrapers
Optimized scraper designs ensure effective emulsion removal from the process cylinder's inner surface. Materials used include steel, Stellite, POM, or PEEK, depending on the type. All scrapers are compatible with Perfector units.
Centriforce Scraper Set
Centriforce scrapers can replace Bulldog scrapers and are available as a discounted set. The number of scrapers in a set varies with the rotor type.
High Pressure Product Coupling
This universal coupling connects various production line units, offering flexibility and ease of installation.
Slide Bushing
Made from optimized materials with additives for enhanced lubrication, these bushings reduce friction and wear. They are available in sizes suitable for all Perfector types, intermediate crystallisers, and pin rotor machines.
Rotor Support Shank
Available in various sizes, these shanks are suitable for all Perfector types and intermediate crystallisers, enhancing SSHE efficiency by minimizing maintenance.
Mechanical Face Seal
Designed for excellent sealing performance, these seals are made from materials with optimal hardness and corrosion resistance.
Seal Ring Set
This all-in-one set includes seals and O-rings, designed to retain products inside the chamber with unique surface geometry. Available for all Perfector types, plasticators, and pin rotor machines.
Gear Boxes
Optimized for easy maintenance, gear boxes are available for all Perfector types, with options for new or renovated units.
Float Valve
Featuring a weld-free design, the float valve is flexible for use in multiple positions and has enhanced durability due to special surface treatment.
Service and Maintenance
Regular inspections by experienced personnel improve uptime and efficiency. Services include preventive maintenance, overhauls, onsite refurbishment, and equipment condition checks.
Second-hand Equipment
Refurbished equipment is available with a one-year warranty.
Materials and Manufacturing
All parts in contact with products are food-grade, and most products are manufactured in Denmark.
Fast Delivery
Parts in stock are available for day-to-day delivery.
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Catalog excerpts

Gerstenberg Spare Parts-1

Gerstenberg Spare Parts Process cylinder The Gerstenberg Services process cylinders, in which the crystallisation process takes place, are designed without welded flanges. This makes the lifetime of the process cylinder longer as there is no cracking risk of the chrome surface due to welds. The cylinders have a corrugated exterior for efficient heat transfer and superfinished inner surface. The process cylinders are available in all sizes and are suitable for all Perfector types. Scrapers The scrapers are in optimised designs which ensure an optimal scraping-off effect of the emulsion from the inner surface of the process cylinder. The scraper material is steel, Stellite, POM or PEEK depending on the scraper type. All scraper types are suitable for all Perfector units. Centriforce scraper set The centriforce scrapers can replace the Bulldog scrapers and they can be bought as a set with a 5% discount instead of buying them separately. The number of scrapers in a set depends on the rotor type. High pressure product coupling The universal high pressure product coupling is used as connection between the various units in the production line. The flexibility of the product coupling makes installation very easy.

 Open the catalog to page 1
Gerstenberg Spare Parts-2

Slide bushing The slide bushings are made in an optimised material and with an additive which enhances the lubrication effect thus giving smoother motion and low wear due to minimised friction. For Perfector 180 The slide bushings are available in various sizes suitable for • all Perfector types • intermediate crystallisers • pin rotor machines. Together with the rotor support shank the efficiency of the SSHE is improved as maintenance is minimised. Rotor support shank For Perfector 105 (intermediate crystalliser) The rotor support shanks are available in various sizes suitable for • all Perfector...

 Open the catalog to page 2
Gerstenberg Spare Parts-3

Seal ring set The practical seal ring set for the product seals is an all-in-one set so that customers do not have to order each item separately. The set consists of seals and O-rings. The seal rings are designed to seal off and retain the product inside the product chamber, which is ensured by the unique surface geometry of both seal rings combined. The seal ring sets are available for • all Perfector types • plasticators • pin rotor machines. Gear boxes The design of the gear boxes for scraped surface heat exchangers have been optimised and facilitates easy maintenance. Our scope of delivery...

 Open the catalog to page 3
Gerstenberg Spare Parts-4

Service and maintenance Our long experience shows that regular inspection of processing equipment ensures better uptime and production efficiency and thus an optimisation of the operation. Our experienced service personnel is available for: • Preventive maintenance • Service overhauls • Onsite refurbishment • Service visits to check the condition of the equipment Second-hand equipment Regularly, we can offer second-hand equipment which has been completely refurbished and which is covered by a one-year warranty. A completely refurbished Perfector Materials All product contacting parts are made...

 Open the catalog to page 4

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.