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Gerstenberg Polaron Pin Rotor Machine and Polaron Plasticator

Gerstenberg Polaron Pin Rotor Machine and Polaron Plasticator

Gerstenberg Polaron Pin Rotor Machine and Polaron Plasticator

Product catalog summary
Design and Purpose
The Polaron pin rotor machine and Polaron plasticator are engineered to meet the hygiene standards of the food industry, specifically for the oils and fats sector. The pin rotor machine enhances kneading and crystallization for margarine and shortening, ensuring superior homogeneity. It allows for adjustments in oil combinations while maintaining crystallized fat properties. The rotor speed is adjustable to match product recipes, ensuring desired quality. The plasticator provides smooth, consistent filling and a shiny appearance for certain fat blends.
Materials and Construction
All parts in contact with products are made from stainless steel AISI 316, with sanitary design seals meeting 3-A Standards.
Cleaning and Maintenance
The machines are designed for easy cleaning and sterilization using CIP (Clean-In-Place) systems. Maintenance and servicing are straightforward.
Technical Specifications
The machines come in various cylinder sizes, with up to three cylinders mountable on a single frame. Key specifications include:
  • Max pressure: 120 bar (except 200 l. type at 75 bar)
  • Cylinder volumes: 25 l., 50 l., 80 l., 100 l., 200 l.
  • Pin rotor speed: 50-900 rpm depending on type
  • Gear motor power: 11 kW (18.5 kW for 200 l. type)
  • Temperature sensor: PT-100, 1 pc. per machine
  • Water attemperation unit: 9 kW
  • Product piping connections: DN40 or DN50
Additional Information
Gerstenberg Services A/S holds the trademark for Polaron, representing advanced high-pressure crystallization equipment. The document notes that specifications are subject to change without notice.
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Catalog excerpts

Gerstenberg Polaron Pin Rotor Machine and Polaron Plasticator-1

GERSTEIMBERG SERVICES A/S OLARON Polaron is a registered trademark of Gerstenberg Services A/S and covers the new series of advanced high pressure crystallisation equipment. Design The Polaron pin rotor machine and the Polaron plasticator are designed to meet the hygiene requirements of the food industry, primarily within the oils and fats industry. The pin rotor machine provides extra kneading and crystallisation to the margarine and shortening products and ensures a superior homogeneous product quality. With the pin rotor it is possible to alter the oil combination and still maintain the properties of the crystallised fat product. The pin rotor speed can be adjusted according to the product recipe in order to ensure the desired product quality. The high speed plasitcator assures a smooth and consistent product filling and for some fat blends a shiny appearance. The various cylinder sizes of the pin rotor machines and plasticator can be mounted on the same frame and up to three cylinders can be mounted on one frame. Materials All product contacting parts are made of stainless steel AISI 316 and product seals are made of semi-balanced type and are of sanitary design according to 3-A Standards. Cleaning, maintenance and service The Polaron pin rotor machine and the Polaron plasticator can easily be cleaned and sterilised using CIP The pin rotor machine is designed for easy and simple maintenance and servicing.

 Open the catalog to page 1
Gerstenberg Polaron Pin Rotor Machine and Polaron Plasticator-2

GERSTENBERG SERVICES A/S Gerstenberg Polaron pin rotor machine and plasticator The above capacities are nominal values and may vary depending on product composition and flow rate. The information in this document is subject to change without notice. Gerstenberg Services A/S Vibeholmsvej 21 2605 Brondby Denmark • Tel.: +45 43 43 20 26 [email protected] www.gerstenbergs.com

 Open the catalog to page 2

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.