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GD CONTINUOUS REMELT UNIT

GD CONTINUOUS REMELT UNIT

GD CONTINUOUS REMELT UNIT

Product catalog summary
Description
The GD Continuous Remelt Unit is available with either a Plate Heat Exchanger or a Shell & Tube Heat Exchanger. It includes a hot water makeup and circulation pump, with all motors and electrical devices housed in wash-down enclosures. Transmitters and valves are pre-piped and pre-wired to a local junction box, delivered as a Plug-&-Play system.

Application
The CR-Unit is designed for the continuous remelting of crystallized margarine, utilizing a Plate Heat Exchanger (PHE) where the product is melted with hot water in a concurrent flow. It supports cleaning in place (CIP) and includes a water and steam regulating system, water pump, valves, and necessary piping.

Materials
Product-contacting parts, including PHE plates, are made of stainless steel AISI 316. For products with less than 1% salt, SMO is recommended for PHE plates, while titanium is recommended for more than 1% salt. A condensate pump can be added for improved steam return.

Integration
The unit allows for easy maintenance with accessible space on one side. It is suitable for shortening, table, puff pastry, and low-fat margarine, with nominal capacity varying by product.

Technical Specifications
  • Nominal capacities range from 700 to 30,000 lbs/h depending on the product type.
  • Maximum working pressure is 150 PSI.
  • Steam flow at 50 PSI ranges from 90 to 3,600 lbs/h.
  • Hot water circulation pump power ranges from 1 to 3 HP.
  • Product pipe in-/outlet sizes range from 1 to 2.5 inches.
  • CIP flow rate ranges from 2 to 46 GPM with a pressure drop of 8 to 12 PSI.
  • Dimensions vary from 35x65x65 inches to 40x80x80 inches, with weights from 800 to 2,500 lbs.
  • Temperature profile: 30-120°F.
  • Heating medium: 50-80 PSI saturated steam.
  • Instrument air pressure: 80 bar.

Contact Information
GD Process Design, LLC
Email: [email protected]
Website: www.gdprocessdesign.com
Address: N76 W30500 County Road V, Hartland, WI 53029
Phone: 262-361-4080
Fax: 262-966-0312
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Catalog excerpts

GD CONTINUOUS REMELT UNIT-1

GD Continuous Remelt Unit Description The Continuous Remelt Unit is delivered with either a Plate Heat Exchanger or a Shell & Tube Heat Exchanger. The unit is complete with hot water makeup and circulation pump. All motors and electrical devices are wash-down enclosure. Transmitters and valves are pre-piped and pre-wired to a local mounted junction box. All units are delivered as a Plug-&-Play concept. Application The CR-Unit is designed for continuous remelting of crystallized margarine. It is comprised of one section in the Plate Heat Exchanger (PHE) where the crystallized product is melted in a concurrent flow with hot water. The CR-Unit is designed for cleaning in place (CIP) and consists of a PHE with one section for product, a water and steam regulating system with a soldered PHE for water tempering, water pump, valves and necessary piping. Materials Product contacting parts, including the plates in the PHE for product, are made of stainless steel AISI 316. Options For products containing salt, less than 1% in the emulsion, SMO is recommended as PHE plate material. For products containing more than 1% salt in the emulsion, titanium is recommended as PHE plate material. For improved steam return we can, on customer request, include a condensate pump on the unit. Integration The free place at one side allows for fast and simple maintenance at the PHE. The CR-Unit is designed for shortening, table, puff pastry and low fat margarine. Its nominal capacity depends on the product application. Technical specifications

 Open the catalog to page 1
GD CONTINUOUS REMELT UNIT-2

[email protected] www.gdprocessdesign.com Technical Specifications • Temperature profile of the product: 30-120°F • Heating medium: 50-80 PSI saturated steam for the hot water loop • Air of 80 bar for instruments. CONTACTS GD Process Design, LLC 9N76 W30500 County Road V v Hartland, Wl 53029

 Open the catalog to page 2

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.