Introduction
This document provides a detailed guide on Gates Specialty Synchronous Belts, focusing on their use in power transmission. It addresses special applications, constructions, and materials tailored to specific needs such as environmental conditions and physical properties.
Special Applications
The document discusses Twin Power® and Long-Length belts, emphasizing the importance of selecting appropriate materials and constructions based on factors like friction and environmental conditions.
Special Constructions
It describes various special constructions, including tensile cords like Fiberglass, KEVLAR®, Steel Cable, and Transverse Tire Cord, each offering different levels of tensile modulus and rigidity.
Tensile Cord Options
Options include KEVLAR® for high shock-load resistance, Fiberglass for dimensional stability, Steel Cable for minimal elongation, and Transverse Tire Cord for added rigidity in wide belts.
Extra Backing
Special compounds can be added to belts for specific frictional, non-marking, or wear-resistant needs, with guidelines on backing thickness and tooling requirements.
Non-Marking and Low Durometer Options
Non-marking belts are available in various durometers and colors, suitable for applications where marking is undesirable. Low durometer options are ideal for applications requiring less friction.
Clean Running and Oil Resistant Options
TruMotion® belts offer clean running with minimal dusting, suitable for sensitive applications. Oil-resistant belts are made with Nitrile rubber for oil-exposed environments.
Wear-Resistant and Temperature Options
Wear-resistant belts are designed for abrasive environments, while variable temperature options cater to extreme conditions.
Conductive/Non-Conductive Options
Conductive belts minimize static discharge, while non-conductive belts provide electrical isolation, meeting RMA standards.
Conclusion
The guide stresses the importance of selecting the right belt construction and material for optimal performance and longevity.
Conductive Components and Static Protection
Conductive components like sheaves and bearings ensure grounding, with recommendations for using a static-conductive brush to eliminate static buildup.
Specialty Synchronous Belts
FDA Construction: Designed for food-grade applications, featuring non-marking Duro 52 construction.
Grinding Options: Available in Class 1, 2, and 3 tolerances for specific operational needs.
Twin Power® Belts
These belts have teeth on both sides for unique drive layouts and maintain the same load capacity as single-sided belts.
Long-Length Belting
Cost-effective and compact, suitable for linear movements and accurate positioning, with guidelines for Poly Chain® GT® Carbon™ and PowerGrip® GT®2 belting.
Design IQ® Program
Offers comprehensive design solutions for multi-point serpentine drives.
Before and After
Highlights the advantages of replacing roller chain drives with Gates Twin Power® PowerGrip® GT®2 belt drive systems.
General Guidelines
Specifies minimum order quantities for standard widths of fiberglass and steel cords, with variations for non-standard widths.
Specialty Synchronous Belts
Details on pitch, widths, and guidelines for PowerGrip® Timing and Long-Length Belting.
Maximum Continuous Lengths
Tables provide maximum continuous lengths for belts made from fiberglass and steel, categorized by pitch and width.
Clamping Plates
Clamping plate kits are available for securing long-length belting, with detailed product descriptions and belt widths.
Product Descriptions
Lists various clamping plates and bolt kits with corresponding belt widths and specifications.
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