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Mining Products Catalog

Mining Products Catalog

Product catalog summary

Warnings and Caution: The document highlights the risks associated with hydraulic hose assemblies, such as potential injuries or property damage from ruptures. It underscores the necessity of proper assembly, installation, and maintenance to avert accidents. A limited warranty is provided, disclaiming liability for consequential damages and specifying conditions that void the warranty.

Getting the Best Service Life: Proper storage and handling can extend hose shelf life to three to five years. Factors like temperature, sunlight, humidity, and storage conditions affect longevity. Regular inspections and adherence to installation standards (SAE J1273) are crucial for maintaining hose integrity and preventing failures.

Product Information: The document details various hose types, including MegaSys® constant pressure hoses, which offer benefits like simplified selection, reduced inventory, and extended life in bending applications. These hoses are designed for high-pressure environments and come with abrasion-resistant covers.

Temperature Limits and Agency Specifications: The document outlines temperature ranges for different hoses and stresses the importance of not exceeding these limits to prevent damage. It also mentions compliance with industry standards and specifications.

Specialized Mining Hose and Accessories: This section covers specialized hoses and components designed for mining applications, highlighting their durability and compatibility with various hydraulic fluids.

Standard Hydraulic Hose: Information on standard hydraulic hoses is provided, including their construction, pressure ratings, and recommended applications.

Equipment and Maintenance Tools: The document includes details on equipment and tools for preventive maintenance, emphasizing the importance of regular inspections and proper training for personnel handling hose assemblies.

Belt Products: Various belt products, such as PolyChain® GT® Carbon™ Belts and Predator® Belts, are discussed, focusing on their applications and benefits in power transmission.

LifeGuard Sleeving System: Designed to protect operators, equipment, and the environment from hydraulic hose failures, this system contains pressures and fluids from bursts or leaks, allowing fluids to exit safely through channel clamps, indicating a failure for immediate corrective action. It meets ISO 3457 and MSHA flame-resistance standards.

MegaCrimp® Couplings: These couplings are designed for superior performance with a patented "C" insert that accommodates various hose constructions, providing a leak-proof connection and simplifying inventory management.

Gates Belts: Gates offers a variety of belts for mining equipment, including Predator and Super HC® belts, designed for high power density and flexibility. The Poly Chain® GT® Carbon™ belt is a clean-running alternative to roller chains, ideal for low-speed, high-torque applications.

Design Software and Tools: Gates provides several software tools for drive design, including Design Flex® Pro™, Design Flex® Web™, and Design IQ™. These tools help in designing belt drives and calculating necessary parameters.

QUICK-PIC™ and AIM™ Programs: These programs support inventory management for construction equipment owners, providing fast, accurate parts replacement and reducing downtime.

Temperature Limits and Specifications: Gates hydraulic hoses have specific temperature limits for different fluids and pressures. The document lists various agency and industry specifications that Gates hoses meet, ensuring compliance with international standards.

Specialized Mining Hose Overview: Gates Corporation provides a range of specialized mining hoses designed for high-pressure hydraulic lines in longwall mining equipment and roof-support systems. These hoses are suitable for petroleum-based or water emulsion fluids and meet various industry standards, including MSHA 2G flame resistance and EN 856 4SH pressure requirements.

Packaging Specifications: Hoses ranging from 1/4" to 3/4" are packaged in reels of 500' to 700', with a maximum of 2 pieces in 50' increments. 1" hoses are packaged in 300' to 400' reels, also with a maximum of 2 pieces in 50' increments. At least 90% of hose reels are in one-piece lengths, with exact length reels available at 500'.

Coupling Recommendations: For coupling, MegaCrimp® and GLX Couplings are recommended. Specific crimp data can be found in the Crimp Data Manual 35019 or E-crimp.

Product Information - Specialized Mining Hose: The document details various specialized mining hoses, including the 1000 MP/Mine Spray and Longwall Mine Emulsion hoses, among others. Each product is specified with maximum suction, minimum bend radius (MBR), weight, and standard packaging lengths.

Specifications: The document provides detailed specifications and recommendations for various high-pressure hydraulic hoses, focusing on their construction, performance standards, and applications. It highlights the advantages of using MegaTuff® and XtraTuff™ covers for enhanced durability and resistance to abrasion.

Performance Standards: Hoses meet or exceed various standards such as SAE 100R19, ISO11237 R19, SAE 100R17, ISO11237 R17, and EN 857 1SC. Flame resistance is certified under MSHA 2G.

Applications: Recommended for high-pressure hydraulic applications, including mobile and stationary platforms. Suitable for hydraulic oil lines requiring tight bend radii and high working pressures.

Coupling Recommendations: Compatible with GlobalSpiral™, MegaCrimp®, and Stainless Steel "B" Couplings, among others. Specific coupling recommendations are provided in the Crimp Data Manual 35019 or E-crimp.

Additional Information: Specialized mining hoses and couplings are available for specific industry needs. Hoses are designed to meet various international standards for performance and safety.

Crimping Machines: The document provides detailed specifications and operational guidelines for various crimping machines and accessories offered by Gates Corporation. It includes information on crimpers, die sets, power sources, and additional tools for hydraulic hose assembly.

MegaClean System Overview: The MegaClean system is designed to clean the interior of hoses using foam projectiles that are 20-30% larger than the hose ID. These projectiles remove dirt and contaminants, ensuring a clean hose interior.

Poly Chain® GT® Carbon™ Belts: These belts are designed for power transmission with a focus on mining applications. They offer high strength and durability, suitable for demanding environments.

Super HC® Belts: These belts are engineered to transmit up to three times the horsepower of classical cross-sections in the same drive space. They are ideal for industrial applications where space, weight, and horsepower capacity are critical.

Predator® Belts: Predator belts are designed for aggressive applications with high impact strength and wear resistance. They are suitable for environments with pulsating or heavy shock loads, such as mining and heavy construction.

Overview: The document provides detailed information on various industrial belt products offered by Gates Corporation, focusing on Predator® PowerBand® Belts and Hi-Power® II Belts. It includes specifications, features, and applications for these products.

Applications and Recommendations: Recommended for use with Multi-Duty® Sheaves. Suitable for a wide range of industrial applications, ensuring uniform loading and wear for increased belt life.

Catalog excerpts

MINING PRODUCTS POWERING PROGRESS MINING PRODUCTS GATES CORPORATION 1551 Wewatta Street Denver, CO 80202 800.366.3128 / Fax 303.744.4499 Gates.com/mining 99993 September 2012 Supersedes September 2008 Edition HYDRAULICS + INDUSTRIAL HOSE + POWER TRANSMISSION

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Product Information Specialized Mining Hose Specialized Mining Couplings, Adapters and Accessories Standard Hydraulic Hose Equipment Belts Powering Progress.

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Product Information Avoid injury to yourself and others by following these important hose assembly steps: Serious injury, death and destruction of property can result from rupture or blow-apart of a hydraulic hose assembly that is: ■ Specialized Mining Hose Specialized Mining Couplings, Adapters and Accessories Never underestimate the power of a blown hydraulic assembly. Damaged or worn out Assembled or installed incorrectly 1. eceive hands-on training with R Gates recommended equipment. 2. ollow current Gates operating manF uals and crimp data. 3. se only new (unused) Gates U recommended hose...

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Product Information GETTING THE BEST SERVICE LIFE FROM GATES HYDRAULIC HOSE + ASSEMBLIES Hose Assembly Installation – Hydraulic hose assembly installations should comply with hydraulic hose routing and plumbing standards per SAE J1273 for the proper application of hose assemblies. Minimum Burst Pressure – Burst pressures are pressures referred to in this catalog which were intended for destructive testing purposes and for design safety factors only. Hose Routing – Restrain, protect or guide hose, with clamps if necessary, to minimize the risk of damage due to excessive flexing, whipping or contacting...

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Product Information Specialized Mining Hose Specialized Mining Couplings, Adapters and Accessories Constant Pressure Hoses Standard Hydraulic Hose The MegaSys® line consists of constant pressure spiral-wire and wire-braid hoses that can be bent up to one-third SAE specifications. Combined with innovative couplings specifically designed to crimp on these hoses, leak-free performance is guaranteed up to maximum working pressures as high as 8,000 psi. MegaSys Benefits • implifies hose selection with constant pressure S ratings • Bends up to one-third SAE bend radius specifications • Saves overall...

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Product Information The MegaSys Hose Line ® MegaSys Spiral-Wire Constant Pressure Hoses ® Specialized Mining Hose EFG3K, EFG4K, EFG5K, EFG6K and G8K Hoses • ach hose features a constant working pressure E • our alternating layers (six in some larger sizes) of spiraled, high tensile steel F • itrile tube for use with biodegradable hydraulic fluids N • ested to industry-leading 1,000,000 impulse cycles T • emperature range -40°F to +250°F (-40°C to +121°C) T Specialized Mining Couplings, Adapters and Accessories • vailable with abrasion-resistant MegaTuff® cover A MegaSys Wire-Braid Constant Pressure...

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Product Information Specialized Mining Hose Specialized Mining Couplings, Adapters and Accessories Standard Hydraulic Hose There's a Better Way to Protect Equipment Operators Against Hydraulic Hose Failure. A burst or pinhole leak in a hydraulic system can cause serious problems – especially for anything or anyone located within a three-foot line-of-sight. Personal injury. Fluid burns and injection. Fires and explosions. Electrical shock. Mechanical failure. Now, Gates has engineered the first effective, economical alternative to costly metal shielding or rerouting of hose lines. The LifeGuard...

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Product Information Solid, Leak-Free MegaCrimp® Couplings The Versatile "No-Weep" Coupling with the Patented "C" Insert Specialized Mining Hose The majority of hydraulic hose failures occur at the couplings due to blow-offs or leaks. Gates has designed and engineered innovative, robust couplings for MegaSys hoses that provide connections you can count on for superior performance – guaranteed. Key Features • obust "bite-the-wire" crimp R • ow profile L • ull-stem insertion F • ull-length crimp F • ested to industry-leading 600,000 T impulse cycles • implifies inventory management S • nvironmentally-friendly...

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Specialized Mining Couplings, Adapters and Accessories Specialized Mining Hose Product Information Choose the Gates Belt that Meets Your Needs Gates offers more types of belts than ever before. This broad choice of products allows you to select the belt that provides the best performance and the best value on your mining equipment. Predator® Belts – Best Belts Available for Crusher Equipment. Other Gates Belts for Aggregate Equipment Drive Applications. • Highest power density of any V-belt on the market. • deal for drives requiring high-impact strength and loadI carrying power. • inimal stretch...

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Product Information Resources for Drive Design & More Specialized Mining Hose Specialized Mining Couplings, Adapters and Accessories Visit www.gates.com/ptsavings to access these additional tools from Gates that help you save money and time: Design Flex® Pro™ Software: Download software to design two-point drives in minutes, and get numerous drive solutions that fit your parameters. Design Flex® Web™: This online program has all the functionality of Design Flex Pro. Design IQ™ Software: Download this program to design multi-point and complex serpentine belt drives. It calculates necessary belt...

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Product Information Specialized Mining Hose Specialized Mining Couplings, Adapters and Accessories Building Better Inventory Support for Construction Equipment Owners Gates Construction Distributors have instant access to our exclusive QUICK-PIC™ and AIM™ computer programs and extensive, up-to-date global product data online. Whether it's a critical failure in the field or regular equipment maintenance in the shop, your Gates Construction Distributor is the one-stop source for all your hydraulic assembly replacement needs. • Complete equipment coverage • Accurate, quality parts replacement •...

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Mining Products Catalog

Mining Products Catalog

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