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Hydraulics Catalog

Hydraulics Catalog
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WEATHERLY NO. CATALOG NO. EDITION SUPERSEDES HYDRAULIC & FLEET HOSE PRODUCTS Automotive 431-2080 Industrial 35093 Please recycle this catalog! Printed in the U.S.A. HYDRAULIC & FLEET HOSE PRODUCTS For more information on Gates Hydraulic hose, visit www.gates.com/hydraulics For in-depth technical support, contact Gates Industrial Technical & Engineering Support at 303.744.5070 or pa0000@gates.com Gates Industrial Corporation 1144 15th Street, Suite 1400 Denver, CO 80202, U.S.A. 303.744.1911

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DON’T MIX & MATCH HYDRAULICS ■ 3,000 psi coupling on a 3,000 psi hose doesn’t A always equal a 3,000 psi assembly. ■ ne of the most important and oftentimes overlooked O factors in hydraulic hose assembly performance is the hose/coupling interface. ■ can’t just design a hose. You can’t just design a You coupling. You must design a system (a MegaSystem). Hose outside diameter and crimp outside diameter are only two of the variables affecting assembly performance. As variation or tolerances increase even slightly for each component a significant reduction in hose assembly life is guaranteed...

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Avoid injury to yourself and others by following these important hose assembly steps Never underestimate the power of a blown hydraulic assembly. Serious injury, death and destruction of property can result from rupture or blow-apart of a hydraulic hose assembly that is: ■ Damaged or worn out ■ Assembled or installed incorrectly ■ Wrong for application 1. Receive hands-on training with Gates recommended equipment. 2. Follow current Gates operating manuals and crimp data. 3. Use only new (unused) Gates recommended hose and couplings with Gates crimpers. 4. Wear safety glasses. Select and...

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Motor Vehicle Safety Standard for Brake Hose... C12 How to Make Hose Assemblies of Specific Lengths..C13 How to Describe Gates Hydraulic Hose Assemblies .. C14 - C15 Quick Disconnect Couplers G940 Series (Agriculture Standard-Ball Valve) .. U1 - U2

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G945 Series (Industrial ISO 7241-1 - Series B).U8 - U9 GATES CORPORATION LIMITED LIFETIME WARRANTY Gates Corporation (“Gates”) product is warranted to be free from defects in material or workmanship for the life of the product (or the published recommended replacement interval specified by Gates.) Gates will, at its option, replace or repair any merchandise proved defective in material or workmanship G956 Series (Industrial ISO 7241 - Series A)...U21 - U22 during the warranty period. In no event will Gates honor any warranty claim unless it is notified of the claim within six (6) Ball...

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MEGASYS ® HYDRAULIC HOSE As advanced hydraulic systems are designed and engineered into more and more high-powered, high-pressure equipment, the importance of high-quality, flexible, durable hose assemblies that won’t fail has never been more critical. As the industry leader in hydraulic hose technology, Gates has developed an integrated solution to meet the expanding needs of today’s hydraulic systems – and tomorrow’s. Gates MegaSys® hydraulic hose and coupling products offer a combination of technology, performance and flexibility that is unmatched by anything on the market today – or for...

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00 M Ga and C S ira 3/8 Sp Or ps g e l " 1 tes/4 an ia ge ec S " 40 Mp Sp ® 60 PM 15 EiG 00 ra ifi H00 85 AS l eci ps 1/ p oss Ho C ca S Red 1 p i 2"ira 1/ se i eB Me 2" fica l 86 Co ME PM tio M5 40 ga C ve rGan 0 Co eth0 S 00 Sp A6 tio Pu n nt od Co : 0p p r i ra ps in : 5/ 0d rp 0 1/ uo si y 1 Bla i le l n ck 1 8" 0 S us 2" Ma MeM 27 " 4 pe tra ME PM Pe 4 te 25 r gaH S ns GA r s00ia 00 ci S C fe up 0l: SA 2 Bl 50 rl pi G Co 500 ps fica ue pl ps a3 00 ra-1 ie i be lo 30 r / l 1C 00 i M tio r: ME 1- l4" Me 0C th 32 eg GA 1 / n ps a o 5 4 40d: Cop 4 a catalog use c only ly on 6. -12 formerly...

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THE MEGASYS ® HOSE LINE MEGASYS® SPIRAL-WIRE CONSTANT PRESSURE HOSE EFG3K, EFG4K, EFG5K, EFG6K and G8K Hoses MegaSys Hose Pressure Color Key ■ ach hose features a constant working pressure E ■ our alternating layers (six in some larger sizes) of spiraled, F high-tensile steel ■ itrile tube for use with biodegradable hydraulic fluids (Polychloroprene for G8K) N ■ ested to industry-leading 1,000,000 impulse cycles T ■ emperature range -40°F to +250°F (-40°C to +121°C) T ■ vailable with abrasion-resistant XtraTuff® or MegaTuff® cover A Gates® Hose Brand Specification MEGASys™ Gates® Hose Brand...

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THE MEGASYS ® HOSE LINE MEGASYS® WIRE-BRAID CONSTANT PRESSURE HOSE M3K, M4K, M5K and M6K Hoses MegaSys Hose Pressure Color Key ■ Each hose features a constant working pressure ■ Two braids of high-tensile steel wire Gates® Hose Brand Specification ■ Nitrile tube for use with biodegradable hydraulic fluids ■ Tested to industry-leading 600,000 cycles ■ Available with abrasion-resistant XtraTuff or MegaTuff covers MPa DN 06 ISO 1/4" 6000 psi MEGA6000™ 42.0Bar 3250 psi 18752 Type B * M3K working pressure = 6.3 mm MSHA 2G-11C 420 Gates® Hose Brand Specification se gu alo e cat se nlyuse u o og...

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Gates revolutionized hose selection with the introduction of MegaSys® hoses. Use the charts below for easy hose selection. Just find the required pressure and the chart will show you which hose meets that pressure in the applicable size. SAE Specifications (Chart colors do not correspond to MegaSys hose color key system) I.D. -4 -5 -6 -8 -10 -12 -16 -20 -24 -32 European Norm (EN) Specifications (Chart colors do not correspond to MegaSys hose color key system) * Exceeds cycle requirements by 2.5X

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Features + Benefits ■ atent-pending in the U.S. P ■ roprietary application of materials science and processing technology P ■ ore exible with lower force-to-bend for faster and more ergonomic installation M ■ ighter weight for easier handling L T ■ ested to 3 times impulse criteria (600,000 cycles) C ■ onsolidate inventory with a universal, multi-use hose C ■ ompatible with MegaCrimp® Couplings and Gates Crimpers

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