WEATHERLY NO. CATALOG NO. EDITION HYDRAULIC HOSE PRODUCTS HOSE - COUPLINGS - ADAPTERS - EQUIPMENT - BRASS
Open the catalog to page 1DON’T MIX & MATCH HYDRAULIC S DON’T MIX & MATCH HYDRAULICS ■ A 3,000 psi coupling on a 3,000 psi hose doesn’t always Unless you have a hose and coupling specifically designed for each other, you may end up with a hose assembly with a lower pressure rating, reduced life, or even worse, a catastrophic failure. ■ One of the most important and oftentimes overlooked Hose outside diameter and crimp outside diameter are only two of the variables affecting assembly performance. factors in hydraulic hose assembly performance is the hose/coupling interface. As variation or tolerances increase even slightly...
Open the catalog to page 2AVOID INJURY TO YOURSELF AND OTHERS BY FOLLOWING THESE IMPORTANT HOSE ASSEMBLY STEPS FOR SAFETY’S SAKE OTHER SAFETY INFORMATION Many factors affect the selection, crimping, installation and maintenance of hose assemblies. This catalog, Gates Corporation, the hydraulic equipment maker, the Society of Automotive Engineers Recommended Practice SAE J1273 and the International Organization for Standardization Practices for hydraulic hose assemblies ISO 17165-2 have useful information about selecting, crimping, installing and servicing hydraulic hose assemblies. For further information, please contact...
Open the catalog to page 3HOSE/CPLG. SELECTION EQUIPMENT HOSE SPECIFICATION GLOBALSPIRAL INTRODUCTION PAGES COUPLINGS ™ MEGASYS HYDRAULIC HOSE & COUPLINGS. . . . . . . . . . . . . . . . . . . . . . 4 MXT & MXT-XTP HOSE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 MXG 4K & MXG 5K HOSE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 GATES GC20 CRIMPER WITH CORTEX INTELLIGENCE. . . . . . . . . . . . . . 7 MEGASYS HYDRAULIC HOSE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-12 MULTI MASTER GMV MEGAFLEX AND INDUSTRIAL HOSE. . . . . . . . . . . 13 ABRASION-RESISTANT...
Open the catalog to page 4AIR BRAKE COUPLINGS & ASSEMBLIES BRASS COUPLINGS Gates Corporation ("Gates”) product is warranted to be free from defects in material or workmanship for the life of the product (or the published recommended replacement interval specified by Gates.) Gates will, at its option, replace or repair any merchandise proved defective in material or workmanship during the warranty period. In no event will Gates honor any warranty claim unless it is notified of the claim within six (6) months of the expiration of the warranty period. This shall be the sole remedy for breach of warranty. Damage to the product...
Open the catalog to page 5STAINLESS STEEL SPIRAL COUPLINGS STAINLESS STEEL BRAID COUPLINGS POWER CRIMP COUPLINGS FIELD ATTACHABLE -TYPE T COUPLINGS FIELD ATTACHABLE -LOCK-ON COUPLINGS POWER STEERING CPLGS. & TOC ASSEMBLIES BALL VALVES LIVE SWIVELS AIR BRAKE CPLGS. & ASSEMBLIES MEGASYS ™ HOSES & COUPLINGS UNRIVALED PERFORMANCE FOR THE TOUGHEST APPLICATIONS ■ Higher Pressure, Smaller Hose: Get more power in a smaller footprint with compact, flexible designs.■ Unmatched Durability: Industry-leading abrasion resistance and superior impulse life.■ Extreme Temperature Performance: Reliable operation in harsh conditions.■ Fewer...
Open the catalog to page 6MXT & MXT ™-XTP "EXTREME PERFORMANCE. MAXIMUM DURABILITY. ■ Lighter & More Flexible: Up to 30% lighter with improved flexibility for easier routing and installation. ■ Broad Temperature Range: Reliable performance from -40°F to+212°F (-40°C to +100°C). ■ Enhanced Uptime: Less wear and tear means fewer replacements and reduced downtime. ■ MXT"-XTP comes with XtraTuff" Plus, providing increased abrasion and ozone resistance. ■ Extreme Abrasion Resistance: Up to 25X more durable than standard hoses, extending service life.
Open the catalog to page 7MXG " 4K & MXG " 5KLIGHTER. STRONGER. BUILT FOR THE TOUGHEST DEMANDS. ■ E30% Lighter, 40% More Flexible: Easier handling and faster installation with less operator fatigue. ■ Higher Pressure, Smaller Footprint: Compact design with consistent high-pressure performance across all sizes. ■ Extreme Temperature Resistance: Reliable operation in -40°F to +250°F (-40°C to +121°C). ■ Enhanced Durability: XtraTuff" Plus Cover offers up to 25X more abrasion resistance than standard hoses.
Open the catalog to page 8GATES GC20 ™ CRIMPER WITH CORTEX™ INTELLIGENCE ■ Real-time data and diagnostics with CORTEX™ INTELLIGENCE SYSTEM for consistent, repeatable performance, reducing human error with automatic spec adjustments. ■ Handles hoses up to 1-inch, 6-wire capacity. ■ Supports standard and custom crimp specs, making it versatile for various applications. ■ Pre-loaded with Gates-approved specs for quick setup.
Open the catalog to page 9MEGASYSHYDRAULIC HOSE f/jMEGASys™ ftf/A 16MXG™4KXTP XtraTuff ” Plus As advanced hydraulic systems are designed and engineered into more and more high-powered, high-pressure equipment, the importance of high-quality, flexible, durable hose assemblies that won't fail has never been more critical. As the industry leader in hydraulic hose technology, Gates has developed an integrated solution to meet the expanding needs of today's hydraulic systems - and tomorrow's. Gates MegaSys" hydraulic hose and coupling products offer a combination of technology, performance and flexibility that is unmatched...
Open the catalog to page 10MEGASYS HOSE LAYLINE SYSTEM These newly developed laylines are used exclusively on MegaSys" hose. Distinctive design and pressure color coding makes MegaSys hose easy to identify in stock or in service. Field 1 Gates Logo Field 2 Registered Product Family Name Field 3 SAE hose dash size (8 = 8/u = 1/2”) Field 4 Hose Family (MXT, M3K, EFG4K, Field 5 Coupling Icon G = MegaCrimp Field 6 Size/Pressure 3,000 psi = Blue MEGASYS HOSES BEND, BEND - AND BEND SOME MORE ■<-12”-H ◄-24”-► Up to One-Third SAE Bend Radius SpecificationIllustration of 16M3K hose flexibility and reduced hose length requirements...
Open the catalog to page 11MEGASYS™ SPIRAL-WIRE CONSTANT PRESSURE EFG3K, EFG4K, EFG5K, EFG6K and G8K Hoses ■ Each hose features a constant working pressure ■ Four alternating layers (six in some larger sizes) of spiraled, high-tensile steel ■ Nitrile tube for use with biodegradable hydraulic fluids (Polychloroprene for G8K) ■ Tested to industry-leading 1,000,000 impulse cycles ■ Available with abrasion-resistant XtraTuff" or MegaTuff" cover MegaSys Hose Pressure Color Key
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