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HOSE, COUPLINGS + EQUIPMENT

HOSE, COUPLINGS + EQUIPMENT

Product catalog summary

Overview: The Gates Corporation's 2012 Industrial Hose Catalog provides comprehensive information on industrial hoses, couplings, and equipment. It includes updates on product additions, modifications, and cancellations since the previous edition in October 2009.

Additions/Modifications: New products and modifications include various hose types such as 690SB, Adapta Flex™, Arctic™ Longhorn™ MegaFlex®, and more. Notable additions are DEF Diesel Exhaust Fluid hoses and new stainless steel ferrules for textile hoses.

Cancellations: Several products have been discontinued or replaced, such as the 6B Dura Master® and 19B Plant Master®, which are replaced by Duro Flex® and Premo Flex® respectively.

Table of Contents: The catalog is organized into sections including product specifications, hose categories, and technical information. Key sections cover hose selection, temperature ranges, maintenance, and safety guidelines.

Terms and Conditions: The catalog outlines the terms of sale, including pricing policies, transportation policies, and conditions affecting delivery and liability.

Hose Categories: The catalog categorizes hoses by application, including Acid-Chemical, Air and Multi-Purpose, Food and Beverage, Marine, Material Handling, Mining, Oilfield, Petroleum Transfer, Pressure Washer, Steam, and Water hoses.

Technical Information: Detailed technical data is provided, including hose temperature ranges, ARPM tolerances, and chemical resistance tables. The catalog also includes a hose finder and characteristics of hose stock types.

Specifications and Safety Warnings: Gates Corporation emphasizes the importance of using industrial hoses for their intended applications as described in their catalog. Users are responsible for implementing safety precautions to prevent bodily injury or property damage. Regular inspections are recommended, especially in high-risk areas, to identify and replace damaged hoses.

Service Life Considerations: The service life of industrial hoses can be affected by external abuse, exposure to high pressures or temperatures, and misapplication. Users should ensure hoses are not subjected to conditions beyond their rated capabilities and should rotate hoses periodically to prevent internal abrasion.

Warranty Information: Gates offers a limited warranty on their products, covering defects in material or workmanship. The warranty is void if defects are caused by improper installation, use, or maintenance. Gates disclaims liability for uses outside the specified applications.

Cut Length Program: Gates provides a Cut Length Program allowing distributors to access custom cut length hoses. This program includes over 150 standard-stock industrial hose products, ensuring availability for special length orders. Orders can be expedited with one-day shipping.

Selection of Hoses and Couplings: The document advises on selecting the appropriate hose and coupling for specific applications to ensure long service life and trouble-free operation.

Selection of Hoses and Couplings: This section provides guidelines for selecting hoses and couplings for various applications using the acronym STAMPED: Size, Temperature, Application, Material Conveyed, Pressure, Ends, and Delivery. It emphasizes the importance of selecting the correct hose and coupling to ensure safety and longevity, especially in critical applications like steam, LP gas, and corrosive chemicals.

Hose Temperature Ranges: The document lists temperature ranges for different hose applications, indicating normal service temperatures and lower limits. It highlights that exceeding these temperatures can reduce hose performance and lifespan.

Ends for Gates Hose: Describes four types of hose ends: Plain End, Straight End, Enlarged End, and Smooth End. Each type is suited for specific applications and ensures proper coupling retention.

ARPM Tolerances: Outlines tolerances for hose dimensions and lengths, including hand-built, vertical braid, and horizontal braid hoses. It also provides guidelines for measuring hose lengths and assemblies.

Care and Maintenance of Hose: Emphasizes the importance of regular inspection and maintenance to prevent hose failure, especially under high pressure or when handling hazardous materials. Proper storage conditions are also crucial to extend hose life.

Hose Handling and Usage Guidelines: Hoses should not be dragged over sharp surfaces unless designed for such use. Protect hoses from severe end loads and use them at or below their rated pressure. Avoid kinking or running over hoses with equipment. Use dollies or slings for handling large hoses, especially in oil suction and discharge services.

Inspection and Testing Procedures: Regular inspections and hydrostatic tests are necessary to ensure hose suitability. Visual inspections should check for loose covers, kinks, or bulges. Hydrostatic tests should be conducted at 150% of the recommended working pressure, except for woven jacketed fire hoses, which follow NFPA standards. Safety precautions must be taken during pressure tests to protect personnel and property.

Cleaning and Maintenance: Cleaning methods vary based on hose type and residual material. Use appropriate cleaning solutions that do not damage the hose. Steam cleaning is generally not recommended due to potential damage from high temperatures. Chemical and food hoses require specific cleaning and storage practices to prevent contamination.

Storage Recommendations: Store hoses in cool, dark, and dry environments to prevent damage from temperature, humidity, ozone, and pests. Avoid stacking hoses to prevent distortion and store them in original containers when possible. Maintain a first-in, first-out inventory system to prevent deterioration.

Gates GC®96 Industrial Hose Crimper: The GC®96 crimper features an electronic touch screen, horizontal feed, and 340-ton force for crimping various hose types. It supports a wide range of hose assemblies and includes a starter kit with essential tools. The crimper is versatile, allowing for both industrial and hydraulic hose assemblies.

Specifications: Gates offers a range of industrial hoses designed for specific applications such as acid-chemical, petroleum transfer, food and beverage, and air and multi-purpose. The hoses are equipped with RFID tags for tracking and maintenance purposes.

Procedures and Standards: Gates provides a comprehensive Crimp Data Manual and Safety Guide for inspection and preventive maintenance. Hose assemblies are tested to API 7K standards, ensuring they meet safety and performance requirements.

Product Details: The document lists various hose products, including the Stallion, Stallion Crush Resistant, and Mustang hoses, detailing their specifications such as nominal diameter, maximum working pressure, temperature range, and construction materials. Each product is recommended for specific chemical transfer applications and includes guidelines for cleaning and maintenance.

Recommendations: Users are advised to follow Gates' guidelines for hose selection and maintenance to maximize safety and productivity. Special order requirements and remnant lengths are available for customization.

Contact Information: The document provides contact details for Gates Engineering & Services locations in the Middle East, Mexico, North America, and Asia for further inquiries and product availability.

Specifications: The document provides detailed specifications for various types of industrial hoses, including their compatibility with chemicals, temperature ranges, construction materials, and packaging details. The hoses are compatible with commercially available Bio-Diesel fuels up to B-100 but are not recommended for acids or high-pressure paint spray applications requiring static conductive hoses. The temperature range for continuous service is -40°F to +150°F (-40°C to +66°C).

Construction: The hoses are constructed with a Type Z (Special Flexible Nylon II) tube, synthetic high tensile textile cord reinforcement, and a Type A (Neoprene) cover. The design factor is 4:1.

Couplings and Packaging: Specific couplings are recommended for different applications, such as Binks 3 piece compression ring for paint service. Packaging varies by hose size, with reels ranging from 300' to 800'.

Branding and Special Orders: Hoses are branded with continuous ink print labels. Special production runs require minimum order quantities of 25,000 feet for all sizes.

Applications and Recommendations: The hoses are recommended for applications requiring premium-grade braided hoses with excellent flexibility and resistance to air, water, petroleum oils, gasoline, kerosene, and fuel oil. They offer excellent weather and ozone resistance but are not recommended for constant contact with fuels or Bio-Diesel fuels.

Standards and Safety: The hoses meet specific standards for nonconductivity and electrical resistance. They are designed to be flame resistant and meet MSHA 30 CFR 18.65 standards.

Tables and Data: The document includes detailed tables listing hose specifications such as nominal inner and outer diameters, maximum working pressure, suction, minimum bend radius, weight per foot, and pricing per foot. These tables help in selecting the appropriate hose for specific industrial applications.

Specifications: The document outlines specifications for various industrial hoses, including Python® Plus, Premo Flex®, and Dura Master® hoses. These hoses are designed for air, water, oils, and other multi-purpose applications. They meet specific standards such as MSHA 30 CFR 18.65 for flame resistance and ARPM classifications for oil resistance.

Special Order Requirements: Special production runs require minimum order quantities of 5,000 to 25,000 feet per size, depending on the hose type. No remnant lengths are available.

Standards: Hoses are nonconductive at 1000 volts D.C., with electrical resistance greater than one megohm per inch. They are designed to withstand various environmental conditions and meet specific oil resistance standards.

Recommended Applications: These hoses are recommended for use with air, water, petroleum oils, and lubricating oils. They are suitable for applications involving gasoline, kerosene, and fuel oil transfer, but not for use with gasoline or diesel fuels in Lock-On fittings.

Temperature Range: The hoses operate effectively within a temperature range of -40°F to +212°F (-40°C to +100°C), with specific limits for air and water applications.

Construction: The hoses feature a nitrile tube, synthetic textile cord reinforcement, and a neoprene or modified nitrile cover. The design factor is typically 4:1.

Packaging: Hoses are packaged in reels, with most being one-piece lengths. Specific packaging details vary by hose size and type.

Branding: Hoses are continuously ink-branded with specifications and origin details.

Key Data from Tables: The tables provide detailed specifications for each hose type, including nominal inner and outer diameters, maximum working pressure, minimum bend radius, weight per foot, and pricing per foot. These details are crucial for selecting the appropriate hose for specific industrial applications.

Specifications: The document provides detailed specifications for various types of industrial hoses, including dimensions such as Nominal Inner Diameter (I.D.) and Outer Diameter (O.D.), Maximum Working Pressure (W.P.), suction capacity, minimum bend radius, weight per foot, and standard packaging options. The hoses are available in different sizes and are designed for specific applications, with varying pressure ratings and construction materials.

Procedures and Recommendations: The hoses are recommended for applications requiring maximum flexibility and resistance to air, water, and heat. They are suitable for intermittent contact with SAE oils and are designed to operate in temperatures ranging from -40°F to +200°F (-40°C to +93°C). The construction includes a Type B1 elastomer tube, synthetic textile cord reinforcement, and a Type P EPDM cover, with a design factor of 3:1.

Packaging and Branding: Hoses are packaged in exact length reels, with most reels being one-piece lengths. Specific packaging details are provided for different hose sizes, including reel lengths and maximum pieces per reel. Branding is done with continuous ink, indicating the product specifications and origin.

Special Order Requirements: Special production runs require minimum order quantities of 25,000 feet, with options for custom colors and covers. Black covers are available at a reduced price compared to red covers.

Standards and Compliance: The hoses meet ARPM standards for medium oil resistance and are designed to comply with UPS size and weight requirements for shipping. The document also includes a chemical resistance table for reference.

Overview: The document provides detailed specifications and recommendations for various types of industrial hoses manufactured by Gates Corporation. These hoses are designed for air, water, and multi-purpose applications across different industries such as mining, construction, agriculture, and more.

Specifications: The document lists hoses with varying nominal inner diameters (I.D.) and outer diameters (O.D.), maximum working pressures (W.P.), suction capabilities, minimum bend radii, and weights per foot. Each hose type is associated with a specific Gates item number and list price per foot.

Key Hose Types:

Adapta Flex™ Black Cover Assemblies: Recommended for air and water applications requiring flexibility. They offer resistance to heat and ozone and are suitable for light agricultural spraying. The temperature range is -40°F to +200°F.
Adapta Flex™ Blue, Green & Yellow Cover: Similar applications as the black cover, with additional color options. They maintain the same temperature range and construction specifications.
Tufflex® Plus: Designed for multi-purpose applications including air, water, and mild chemicals. These hoses are silicone-free and suitable for pneumatic tools and air service to paint equipment. The temperature range is -15°F to +150°F.
Diesel Exhaust Fluid Hose: Specifically for transferring urea solutions like ADBLUE. They operate in temperatures from -40°F to +212°F.
Hydrocarbon Drain Hose: Used for draining hot liquid residues from storage tanks and refining processes. They can withstand temperatures up to 300°F.
Air & Vapor Duct Hose: Suitable for heating and ventilating applications, not recommended for conveying liquids. The temperature range is -30°F to +250°F.

Construction and Design: Most hoses feature a tube made from EPDM or modified PVC, reinforced with high tensile textile cords or steel wire, and covered with materials like neoprene or CPE. The design factor for most hoses is 3:1 or 4:1, indicating their safety margins.

Packaging and Branding: Hoses are packaged in reels or cartons, with specific lengths and increments. Branding is done through continuous ink or transfer labels, indicating the hose type, size, and pressure ratings.

Special Order Requirements: Special production runs require minimum order quantities, typically 25,000 feet per size for most hoses.

Standards and Compliance: The hoses comply with ARPM standards for oil resistance and other specific requirements based on their intended use.

Overview: This document provides detailed specifications for various types of industrial hoses used in food and beverage applications. It includes information on dimensions, pressure ratings, temperature ranges, construction materials, and recommended uses.

Recommended Applications: The hoses are recommended for transferring a variety of food products, including animal fats, vegetable oils, dairy products, and potable water. Specific hoses are designed for use in tank trucks, barges, ships, storage tanks, and offshore drilling rigs.

Temperature Range: The hoses are suitable for continuous service within specified temperature ranges, typically from -40°F to +230°F (-40°C to +110°C), depending on the hose type.

Construction: The hoses are constructed with sanitary FDA-approved materials, including modified nitrile and natural rubber tubes, synthetic textile reinforcements, and various cover materials such as EPDM and natural rubber. Some hoses include steel wire helixes for added strength.

Design Factor: A design factor of 4:1 is commonly used, indicating the safety margin between the hose's burst pressure and its maximum working pressure.

Couplings and Packaging: The document references specific coupling types and notes that hoses are coiled and wrapped in polyethylene for packaging. Special order requirements and remnant lengths are also discussed.

Standards and Branding: The hoses meet FDA, 3A-Class 3, and USDA standards. Branding includes continuous transfer labels indicating compliance and manufacturing details.

Special Order Requirements: Minimum order quantities are specified for special production runs, and additional colored covers are available upon request. Remnant lengths may be available at a discount.

Specifications: The document outlines specifications for various industrial hoses, including temperature ranges, construction materials, and design factors. The hoses are designed for continuous service in temperatures ranging from -23°C to +55°C. They are constructed with Type G PVC, which is FDA approved for sanitary use, and reinforced with rigid thermoplastic or synthetic materials.

Procedures and Recommendations: The hoses are recommended for transferring bulk food products, compressed liquids, and air in food and beverage applications. They are also suitable for use in marine and automotive applications, including fuel injection systems. The document specifies that hoses should be coiled and wrapped in polyethylene for packaging.

Standards and Compliance: The hoses meet various standards, including FDA, USDA, CARB, and EPA requirements. They are compliant with SAE specifications for fuel lines and are suitable for use in USDA meat and poultry plants.

Key Data from Tables: The tables provide detailed information on nominal inner and outer diameters, maximum working pressures, suction capabilities, minimum bend radii, and weights per foot for different hose models. Prices per foot are also listed for each model.

Critical Information: - Design factors range from 3:1 to 5:1 depending on the hose type. - Special order requirements include minimum order quantities for certain hoses. - Remnant lengths are not available for most hoses, but some remnant lengths may be available at a discount. - Branding varies, with some hoses being unlabeled and others having continuous ink or transfer labels.

Overview: This document provides detailed specifications and recommendations for various types of marine hoses manufactured by Gates Corporation. The hoses are designed for different applications including wet exhaust, fuel lines, and general marine use.

Specifications:

Marine Wet Exhaust Hose: Available in various sizes with a maximum working pressure of 100 psi. Constructed with EPDM tube and cover, reinforced with synthetic fabric and helical steel wires. Suitable for temperatures from -40°F to +257°F.
Marine Fuel Line (USCG Type A): Designed for commercial and recreational vessel fuel lines, suitable for diesel, gasoline, and biofuels. Constructed with nitrile tube and braided steel wire reinforcement. Temperature range: -4°F to +212°F.
Marine Fuel Line (USCG Type B): Suitable for open environments on pleasure crafts, not for concealed applications. Constructed with nitrile tube and synthetic textile cord reinforcement. Temperature range: -40°F to +250°F.
Fuel Line & Tank Vent (Specification 4219G): Designed for flexible connections in fuel distribution and vent lines. Not recommended for fuel injection systems. Temperature range: -40°F to +257°F.

Standards and Compliance: All hoses meet various SAE and USCG standards, ensuring high oil resistance and safety for marine applications.

Packaging and Branding: Hoses are packaged in polyethylene wrap or cartons, with continuous transfer labels for branding. Special order requirements include minimum order quantities and specific packaging lengths.

Applications: These hoses are recommended for heavy-duty marine applications, including engine water circulation, discharge lines, and wet exhaust connections. They are also suitable for fuel line applications in both commercial and recreational vessels.

Specifications:
1. Fuel Line Hose: Constructed with a Type C Nitrile tube, synthetic textile reinforcement, and a Type C2 NBR/PVC cover. It is resistant to oil, gasoline, gasohol, fuel, oil, ozone, and high temperatures. The design factor is 4:1. Packaged in reels of 450' to 650', with a maximum of 5 pieces per reel. Branding is done with a continuous ink label.
2. Marine Hose 4663K: Designed for fuel tank filler applications, it features a Type C Nitrile tube, single ply synthetic fabric reinforcement with helical steel wires, and a Type A Neoprene cover. It operates in temperatures from -40°F to +212°F. Packaged in 10' cartons with continuous transfer labeling.
3. Vacuum Tubing 4040A: Ideal for windshield washers and vacuum-operated accessories, constructed with a Type P EPDM tube. It withstands temperatures from -40°F to +257°F. Packaged in reels of 50' or 25'.
4. Material Handling Hose 609W: Used for pneumatic transfer of bulk cement and other dry materials. It has a Type D3 Natural Rubber tube, synthetic textile reinforcement, and a Type D SBR cover. Operates between -40°F to +150°F.
5. Hot Air Blower Hose: Suitable for conveying hot air up to 350°F. It features a Type P EPDM tube and cover, with synthetic textile and steel wire helix reinforcement. Packaged in 100' lengths.
6. Sand Blast Hose 429W: Designed for sand and shot blasting, with a Type D3 Natural Rubber tube and synthetic textile reinforcement. It operates at temperatures up to 150°F.

Procedures and Standards:
- All hoses exceed various SAE standards, such as SAE 30R6, SAE 30R7, and SAE 30R5, ensuring high oil resistance and durability.
- Special order requirements include minimum order quantities and specific cut lengths available through the Cut Length Program.
- Remnant lengths are sometimes available at a discount, and specific branding requirements can be accommodated upon request.

Recommendations:
- Each hose type is recommended for specific applications, such as fuel line connections, marine fuel fill applications, vacuum operations, bulk material transfer, and abrasive material handling.
- Temperature ranges and construction materials are specified to ensure optimal performance in designated environments.

Specifications:
1. Temperature Range: -40°F to +150°F (-40°C to +66°C) for continuous service.
2. Construction: Tube made of Type D3 Natural Rubber, black and static conductive. Reinforcement with synthetic, high tensile textile. Cover made of Type D (SBR), black with yellow spiral stripe, perforated in all sizes.
3. Design Factor: 4:1.
4. Couplings: Reference Hose Coupling Section, item 36.
5. Packaging: 50' length coiled and wrapped in polyethylene.
6. Branding: Continuous transfer label, example: “GATES® 429W Sandblast 150 PSI (1.03MPa) WP Made In Mexico”.

Special Order Requirements:
1. All sizes are wrapped construction with a 50-foot maximum length.
2. Special production runs require a minimum order of 600 feet per size.
3. Contact Gates Corporation for special transfer label requirements.

Material Handling Hose Master-Flex® 300 EPDM:
1. Recommended for suction and discharge applications where lightweight, flexible hose is needed for transferring mild diluted chemicals and agricultural spray and fertilizer applications.
2. Temperature Range: -30°F to +140°F (-34°C to +60°C) for continuous service.
3. Construction: Tube made of Type P (EPDM), black. Reinforcement with polyethylene helix, green. Cover made of Type G (PVC), black with green helix, corrugated.
4. Design Factor: 3:1.
5. Couplings: Reference Hose Coupling Section, items 1, 6, 7, 49, or 78.

Mining Hose 1000 MP/Mine Spray:
1. Recommended for high-pressure water service in underground mining applications and hot water washdown service.
2. Temperature Range: -40°F to +212°F (-40°C to +100°C).
3. Construction: Tube made of Type P (EPDM), black. Reinforcement with braided, high tensile steel wire. Cover made of Type C2 (Modified Nitrile), yellow (non-marking), perforated in all sizes.
4. Design Factor: 4:1.
5. Couplings: Reference Hose Coupling Section, items 80, 74, 14, 15, or 19.

Mining Hose Longwall Mine Emulsion:
1. Recommended for flexible connections in high-pressure water distribution and emulsion systems.
2. Temperature Range: -40°F to +212°F (-40°C to +100°C).
3. Construction: Tube made of Type A (Neoprene), black. Reinforcement with braided, high tensile steel wire. Cover made of Type C2 (Specially compounded elastomer), black, or Type C4 (Modified Nitrile), yellow (non-marking).
4. Design Factor: 4:1.
5. Couplings: Reference Hose Coupling Section, items 14, 15, or reusable male couplings (Wildman).

Mining Hose Scorpion™:
1. Recommended for high-pressure and high-temperature air hose used in industrial, construction, pneumatic mining, and drilling applications.
2. Temperature Range: -40°F to +300°F (-40°C to +149°C).
3. Construction: Tube made of Type J (CPE), black. Reinforcement with braided, high tensile steel wire. Cover made of Type J (CPE), black, perforated in all sizes.
4. Design Factor: 4:1.
5. Couplings: Reference Hose Coupling Section, items 14, 15, 18, 35, 71, or 80.

Mining Hose 18MB Air Drill:
1. Recommended for extra heavy-duty, high-pressure use in industrial, construction, and pneumatic mining applications.
2. Temperature Range: -30°F to +212°F (-34°C to +100°C).
3. Construction: Tube made of Type A (Neoprene), black. Reinforcement with braided, high tensile steel wire. Cover made of Type C2 (Modified Nitrile), gray with yellow stripe, perforated in all sizes.
4. Design Factor: 4:1.
5. Couplings: Reference Hose Coupling Section, items 14, 15, 18, 35, or 80.

Overview: The document provides detailed specifications and guidelines for various types of oilfield hoses under the Gates Black Gold® brand. These hoses are designed for high-pressure applications in the oilfield industry, including cementing, sour service, and choke and kill operations.

Specifications:

Black Gold® Cementing Hose: Available in different pressure ratings (5,000 psi to 15,000 psi). Constructed with fluoroelastomer or nitrile tubes, reinforced with high tensile steel cables, and covered with abrasion-resistant materials. Suitable for temperatures ranging from -4°F to +250°F.
Black Gold® Sour Service Hose: Designed to handle up to 20% Hydrogen Sulfide (H2S) for 1 hour at 93°C. Available in pressure ratings of 5,000 psi and 7,500 psi. Constructed with fluoroelastomer tubes and multiple layers of steel cable reinforcement.
Black Gold® Choke and Kill Hose: Used in offshore drilling rigs, available in pressure ratings of 5,000 psi and 10,000 psi. Constructed with fluoroelastomer tubes and reinforced with steel cables.

Procedures and Recommendations:

Field welding of fittings to couplings is not recommended.
Couplings can be supplied with various end fittings, and customers are advised to contact Gates E&S facilities for detailed information.

Certifications and Standards:

API Spec 7K and ISO 14693 certifications for certain hoses.
Optional certifications include coupling/material traceability, letters of conformance, and third-party witness tests.

Packaging and Branding:

Hoses are packaged in heavy-duty wooden crates or cartons.
Each hose features a continuous longitudinal yellow transfer label with serial numbers and code dates.

Optional Accessories: Safety clamps, hose lift eyes, collar clamps, and stainless steel armor are available for additional safety and durability.

Overview: This document provides detailed specifications and recommendations for various types of industrial hoses used in oilfield and petroleum transfer applications. It includes information on construction, temperature ranges, recommended uses, and special order requirements.

Specifications: The hoses are designed for specific applications such as oilfield waste pit recovery, tank truck service, and transfer of petroleum-based fluids. They are constructed with a nitrile tube, synthetic textile reinforcement, and a neoprene or SBR cover. The design factor is typically 3:1 or 4:1, indicating the safety margin over the working pressure.

Temperature and Usage: The hoses can operate in temperatures ranging from -40°F to +180°F (-40°C to +82°C). They are suitable for handling crude oil, salt and fresh water, drilling mud, and dilute acids. However, they are not recommended for refined petroleum products like gasoline or diesel above 120°F (+49°C).

Couplings and Packaging: Various coupling options are available, and hoses are packaged in coiled lengths wrapped in polyethylene. Special order requirements include minimum order quantities and custom labeling options.

Standards and Recommendations: The hoses meet ARPM standards for oil resistance and are recommended for intermittent contact with refined fuels. Draining the hoses after use is advised to extend service life.

Product Variants: The document lists several hose variants, including Oilfield Service 400D, 400SD, and Longhorn® AF, each with specific dimensions, pressure ratings, and applications. The Longhorn® AF is specifically designed for alternative fuels like bio-diesel and ethanol blends.

Key Data from Tables: The tables provide detailed dimensions, maximum working pressures, suction capabilities, minimum bend radii, and weights per foot for each hose type. Prices per foot and standard packaging lengths are also included.

Overview: This document provides detailed specifications and recommendations for various petroleum transfer hoses offered by Gates Corporation. It includes information on hose types, construction, recommended uses, temperature ranges, and packaging details.

Specifications: The document lists several types of petroleum transfer hoses, including Longhorn® MegaFlex®, Arctic™ Longhorn® MegaFlex®, Petroleum Drop 150SD MegaFlex®, Steer®, Maverick™, and Super-Vac™. Each hose type is specified with nominal inner and outer diameters, maximum working pressure, suction capacity, minimum bend radius, weight per foot, and standard packaging options.

Construction: The hoses are constructed with a Type C (NBR) tube, synthetic high tensile textile reinforcement with steel wire helix, and a cover made of Type A (Chloroprene) or Type C2 (Modified Nitrile), depending on the hose type. The design factor for all hoses is 4:1.

Recommended Uses: These hoses are recommended for the transfer of refined fuels, oils, and other petroleum products. They are suitable for use in tank trucks, fuel farms, oil field service trucks, and other applications requiring flexible and kink-resistant hoses. Specific hoses are designed for cold weather flexibility or vacuum truck service.

Temperature Range: The hoses are designed to operate within a temperature range of -40°F to +180°F (-40°C to +82°C), with some hoses offering extended flexibility down to -65°F (-54°C).

Standards and Compliance: The hoses meet ARPM Class A standards for high oil resistance and MSHA 30 CFR 18.65 for flame resistance. They are branded with continuous transfer labels indicating their specifications and compliance.

Special Order Requirements: Special production runs require minimum order quantities of 400 feet per size. Specific cut lengths are available through the Cut Length Program, and remnant lengths may be available at a discount.

Packaging: All hoses are coiled and wrapped in polyethylene for protection during shipping and storage.

Overview: The document provides detailed specifications and guidelines for various petroleum transfer hoses offered by Gates Corporation. It includes information on special production runs, remnant lengths, standards, and specific hose types such as Super-Vac™ MegaFlex®, Sea Horse®, and Master-Flex®.

Specifications: Each hose type is described with its nominal inner and outer diameters, maximum working pressure, suction capacity, minimum bend radius, weight per foot, and standard packaging. The document also lists the item numbers and prices per foot for different hose sizes.

Special Production Runs: Minimum order quantities are specified for special production runs: 400 feet for sizes through 4 inches and 200 feet for sizes above 4 inches. Special transfer labels require contacting Gates Corporation for minimum quantity details.

Remnant Lengths: Remnant lengths may be available at a discount for popular sizes. Customers are advised to contact Gates Corporation for pricing and availability.

Standards: The hoses adhere to ARPM standards, with varying levels of oil resistance depending on the hose type.

Recommended Applications: Each hose type is recommended for specific applications, such as tank truck service, transfer of refined fuels, and vapor recovery. Cautionary notes are provided for certain applications, such as avoiding refined petroleum products or ensuring hoses are drained after use.

Temperature and Construction: The hoses are designed for continuous service within specified temperature ranges. Construction details include the type of tube, reinforcement, cover, and design factor.

Couplings and Packaging: Recommended couplings are listed for each hose type, and all hoses are packaged coiled and wrapped in polyethylene.

Special Order Requirements: Some hoses have special order requirements, such as minimum order quantities and specific cut lengths available through the Cut Length Program.

Installation and Branding: Instructions for sleeve installation and branding details are provided for certain hose types.

Overview: The document provides detailed specifications and guidelines for Gates Industrial Hose Products, focusing on pressure washer hoses and their applications. It includes information on various hose types, construction, recommended uses, and special order requirements.

Specifications: The document lists multiple hose models such as PowerClean™ 3500, 4000, 5000, and 6000, detailing their nominal inner and outer diameters, maximum working pressure, minimum bend radius, weight per foot, and packaging options. Each model is available in different colors, with specific item numbers and pricing per foot.

Recommended Uses: These hoses are recommended for heavy-duty use on hot and cold water high-pressure cleaning equipment. They are not suitable for steam service, and the use of bend restrictors is advised to extend service life.

Temperature and Construction: The hoses are designed to operate between -40°F to +250°F. They feature a Type C (Nitrile) tube, high tensile steel wire braid reinforcement, and a Type C2 (Modified Nitrile) cover. The design factor is 4:1.

Couplings and Packaging: The hoses use 74 MegaCrimp® couplings and are packaged in reels of varying lengths, with special order requirements for minimum quantities.

Special Order Requirements: Special production runs require a minimum order of 5,000 feet per size, with no remnant lengths available.

Additional Products: The document also covers other hose types like Cyclone® and Creamery/Paper Mill Washdown hoses, detailing their specific applications, construction, and packaging.

Steam Chart Explanation: The document explains the steam chart, indicating the conditions for saturated and superheated steam, and the implications of pressure changes on steam state.

Overview: This document provides technical specifications for various water hoses designed for agricultural, construction, and industrial applications. The hoses are suitable for medium to light duty water suction and discharge, with specific recommendations for marine sanitation liners.

Specifications:

Temperature Range: -32°F to +200°F for larger sizes (8" to 12") and -40°F to +180°F for smaller sizes (1" to 6").
Construction: The hoses feature a Type P (EPDM) tube and cover, reinforced with synthetic, high tensile textile and a steel wire helix.
Design Factor: 3:1 safety factor for burst pressure to working pressure.

Product Variants:

Barracuda®: Suitable for a variety of liquids including Lasso® and Freedom®. Packaged in polyethylene or nylon woven fabric depending on size.
Steelhead®: Designed for heavy-duty water discharge with a Type D (SBR) tube and cover.
Marlin®: Compact and lightweight, suitable for heavy-duty service.
Dolphin®: Medium to light duty, with a focus on flexibility and ease of handling.
Master-Flex® 500 and 100GR: General lay flat water discharge service, with PVC construction for lightweight and flexibility.

Packaging and Branding: Hoses are coiled and wrapped in polyethylene, with continuous transfer labels for branding. Special order requirements include minimum order quantities and specific cut lengths available through the Cut Length Program.

Special Order Requirements: Minimum order quantities apply for special production runs, and remnant lengths may be available at a discount.

Applications: The hoses are recommended for use in various sectors including marine, mining, oilfield, and material handling, with specific chemical resistance tables available for reference.

Overview: This document provides detailed specifications and recommendations for Gates Industrial Hose Products, including hoses, clamps, couplings, and ferrules. It covers various applications such as acid-chemical, air and multi-purpose, food and beverage, marine, material handling, mining, oilfield, petroleum transfer, pressure washer, steam, and water.

Hose Specifications:

Working Pressure and Suction: All hoses are rated at +72°F (+22°C) with specific working pressures and suction capabilities.
Construction: Hoses are constructed with a clear PVC tube and a rigid thermoplastic helix for reinforcement. The design factor is 3:1.
Temperature Range: Suitable for continuous service from -10°F to +130°F (-23°C to +55°C).
Applications: Recommended for conveying water and light chemical solutions in heavy-duty applications.

Clamps:

Stainless Steel Clamps: Constructed of 100% marine-grade stainless steel, suitable for corrosive marine environments. Available in various sizes with a standard pack of 10 each.
Heavy-Duty T-Bolt Clamps: Designed for high vibration and large diameter applications, featuring a 3/4" width band and plated steel components.

Couplings and Ferrules:

GLX® Male Pipe (NPTF 30° Cone Seat): Available in standard and bulk packs, with various sizes and specifications.
GLX® MS 45° SAE Male Solid: Offered in standard and bulk packs, suitable for specific industrial applications.
GLX® FSX 45° SAE Female Swivel: Designed for flexible connections, available in multiple sizes.
GLX® MPX Male NPTF Swivel: Provides a secure connection with a swivel feature, available in standard and bulk packs.
GLX® FP Female NPTF Solid: Solid female couplings for secure connections, available in various sizes.

Packaging and Branding: All products are coiled and wrapped in polyethylene, with special order requirements for minimum quantities. Products are unlabeled unless specified otherwise.

Special Order Requirements: Special production runs require a minimum order of 1,000 feet per size with no deviations allowed.

Catalog excerpts

INDUSTRIAL HOSE, COUPLINGS + EQUIPMENT POWERING PROGRESS™ HOSE, COUPLINGS + EQUIPMENT GATES CORPORATION 1551 Wewatta Street Denver, CO 80202 800.366.3128 / Fax 303.744.4499 Gates.com/industrialhose Gates Industrial Hose Catalog Cover Print.indd 1 39496-000 March 2012 Supersedes October 2009 Edition 2012 INDUSTRIAL HOSE CATALOG

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GATES INDUSTRIAL HOSE PRODUCTS ADDITIONS / MODIFICATIONS Adapta Flex™ Black Arctic™ Longhorn™ MegaFlex Carbureted Engines Fuel Injection Food Master® Light Diesel Exhaust Fluid Global Low Pressure for specific Ind. Hoses Global Spiral® Couplings for specific Ind. Hoses Hose Cut Length Program Hydrocarbon Drain Hose Name change – was LOL Plus 6" x 100 smooth cover & 6” x 200 corrugated cover Longhorn™ MegaFlex® Oilfield Vacuum Oilfield Service 400D MegaTuff® Petroleum Drop 150SD MegaFlex® Large Reels: 1/4" Blue 3500 3/8" Yellow 3000 3/8" Red 4000 3/8" Gray 4000 Premo Flex AR Abrasion Resistant...

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GATES INDUSTRIAL HOSE PRODUCTS CANCELLATIONS Product 6B Dura Master® 1-1/4" through 1-1/2" and all 315 WP Replaced by Duro Flex® 19B Plant Master 1-1/4" through 1-1/2" and all 500 WP Replaced by Premo Flex® 119B Plant Master® 1-1/4" through 1-1/2" and all 500 WP Replaced by Premo Flex® Check Prod. Application for specific replacement 4689M Fuel Fill (USCG Type A1 and B1) Check Prod. Application for specific replacement Scorpion™ X-Treme Replaced by Oilfield Service 400D

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Table of Contents Description Powering Progress.

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GATES INDUSTRIAL HOSE PRODUCTS TERMS, CONDITIONS AND TRANSPORTATION POLICY TERMS POLICY As shown on applicable discount schedule. Conditions • Prices do not include charges for special packaging, which will be extra, unless otherwise speciﬁed. • Prices are subject to change without notice. • Buyer shall reimburse Seller for all taxes, excise or other charges. Seller may be required to pay to any government (Federal, State or local) upon the sales, use, production or transportation of the merchandise sold hereunder. • Seller shall be excused and not liable for delays caused by Buyer’s request,...

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Index of Industrial Hose by Name and Number NAME Powering Progress.

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Index of Industrial Hose by Application Subject Powering Progress.

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GATES INDUSTRIAL HOSE PRODUCTS Index of Industrial Hose by Application Subject Gates Corporation

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WARNING Gates Corporation recommends industrial hoses for normal service as described in this catalog. Other applications should be referred to your respective marketing representative. In any application, there may be inherent risk of bodily injury or property damage and the user is responsible for implementation of adequate safety precautions. It is the responsibility of the person supplying the hose to advise the user of proper instructions for the adequate safe use and/or precautions and to warn the user of consequences of failure to heed such instruction. Should a hose assembly fail during...

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GATES INDUSTRIAL HOSE PRODUCTS CUT LENGTH PROGRAM Gates Industrial Hose Cut Length Program offers distributors easy access to custom cut length hoses. Over 150 large I.D. standard-stock industrial hose products are available in this program. It includes our most popular hose lines as well as those that may not typically be stocked. Thanks to this program, you never have to pass up an order for special lengths of Gates Industrial Hose. HOW IT WORKS... 1. our customer has a special request for a specific length of cut hose.* Y C 2. heck the inventory list to be sure the hose is available for custom...

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CUT LENGTH PROGRAM INVENTORY LIST (continued on next page) The following is a comprehensive list of all Gates industrial hoses currently included in the Cut Length Program. Please refer to this inventory chart before ordering. (Note: Standard hose lengths are listed for reference only.) Product Number I.D. DESCRIPTION 609W 1/8” TUBE 609W 1/8” TUBE 609W 3/16” TUBE 609W 1/4” TUBE 609W 1/8” TUBE 609W 1/8” TUBE 609W 1/8” TUBE CELLAR MASTER® CELLAR MASTER® FOOD & BEVERAGE MASTER® FOOD & BEVERAGE MASTER® FOOD & BEVERAGE MASTER® FOOD & BEVERAGE MASTER® FOOD & BEVERAGE MASTER® FOOD & BEVERAGE MASTER®...

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GATES INDUSTRIAL HOSE PRODUCTS CUT LENGTH PROGRAM INVENTORY LIST (continued from previos page) CUT LENGTH PROGRAM Product Number I.D. DESCRIPTION LONGHORN™ LONGHORN™ CORRUGATED LONGHORN™ CORRUGATED LONGHORN™ CORRUGATED STEER® STEER® STEER® LONGHORN™ AF LONGHORN™ AF LONGHORN™ AF LONGHORN™ AF LONGHORN™ AF LONGHORN™ AF LONGHORN™ AF CORRUGATED LONGHORN™AF CORRUGATED LONGHORN™AF CORRUGATED LONGHORN™ AF CORRUGATED LONGHORN™ AF CORRUGATED LONGHORN™ AF CORRUGATED LONGHORN™ AF CORRUGATED LONGHORN™ AF CORRUGATED LONGHORN™ MEGAFLEX® LONGHORN™ MEGAFLEX® LONGHORN™ MEGAFLEX® LONGHORN™ MEGAFLEX® SUPER-VAC™...

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SELECTION OF HOSESand Couplings Selection of Hoses AND COUPLINGS There are many types of industrial hoses—all designed for a particular application or several related applications. When hoses are mated with the proper couplings and used in the correct application, hose assemblies will give long, trouble-free service. This catalog is designed to make certain that you obtain long service life by: • Helping you select the proper hose and coupling from among the many types available. Giving you suggestions on how to take reasonable care of the hose assembly and maintain it for maximum service life....

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GATES INDUSTRIAL HOSE PRODUCTS SELECTION OF of HosesANDCouplings (continued) Selection HOSES and COUPLINGS (continued) Rubber hoses are used basically to convey material. They are used for a variety of reasons, but principally for: • • • • • Flexibility; allows for changes in alignment, hookup or outlet. Absorbing vibration. Resistance to corrosive fluids. Resistance to abrasion. Providing a closed system. In applying any product, the more you know about the application, the better the product you choose to meet the needs of the application. This is particularly true with hose because of the...

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HOSE, COUPLINGS + EQUIPMENT

HOSE, COUPLINGS + EQUIPMENT

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