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2012 MASTER PRODUCTS CALOG

2012 MASTER PRODUCTS CALOG
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2012 MASTER PRODUCTS CALOG

Product catalog summary
Introduction
The Gates Master Products Catalog 2012 edition offers detailed information on Gates' automotive aftermarket products, focusing on digital access to product news and educational resources. It addresses the increasing demand for real-time digital content.
Digital Tools and Resources
  • NaviGates®: A catalog system for searching Gates OE quality aftermarket parts, optimized for web and smartphones.
  • Performance Center: Provides interactive online courses on automotive aftermarket topics.
  • Gates GAS: An online forum for connecting with ASE Certified Technicians for repair and replacement information.
Product Categories
  • Engineered Solution Kits: Kits designed to reduce labor time and costs for various vehicle models.
  • Timing Component Kits: Comprehensive kits for complete system repairs.
  • Belts and Drive Systems: Products for cars, light trucks, heavy-duty fleets, and recreational vehicles.
  • Water Pumps and Coolant Systems: Products for efficient cooling and system maintenance.
  • Fuel, Oil, and Power Steering Systems: Includes hoses, caps, and components for system integrity.
  • Braking and Hydraulic Systems: Products for maintaining and repairing braking and hydraulic systems.
  • Air Conditioning and Refrigeration Systems: Components for vehicle climate control systems.
Warnings and Cautions
  • Gates products are not designed for aircraft use and should only be used as specified in Gates literature.
  • Improper installation or use can void warranties and lead to injury or property damage.
Warranty Information
Gates offers a limited warranty for the life of the merchandise, covering defects in material or workmanship. The warranty is void if defects are caused by improper installation, use, or maintenance.
Conclusion
The catalog emphasizes quality, reliability, and comprehensive solutions for various vehicle applications.
Belts and Drive Systems Overview
The document details various belts and drive systems for cars, light trucks, and heavy-duty vehicles, highlighting specifications, features, and benefits of each product line.
Micro-V AT® Belts: Designed for Accessory Belt Drive Systems, offering superior performance and longevity.
Micro-V® Stretch Fit® Belts: Feature self-tensioning technology for stretch fit drive systems.
Micro-V® Dual-sided Belts: V-ribbed on both sides for high efficiency and wear resistance.
XL® V-Belts: Suitable for demanding engine drives, reducing tension decay and noise.
Belt Wear and ABDS: Emphasizes monitoring belt wear, noting EPDM belts' longer life expectancy.
DriveAlign® Idler Pulleys: Designed for durability under severe conditions.
Alternator Decoupler Pulleys (ADP): Provide vibration isolation, improving engine performance.
DriveAlign® Automatic Belt Tensioners: Match OE fit, form, and function with a patented vibration damping system.
EuroGrip® OE Drive Couplers: Offer excellent dimensional stability and torque capability for specific vehicles.
PowerGrip® Individual Timing Components: Include tensioners and idler pulleys meeting OE performance standards.
FleetRunner® Micro-V® Belts: Offer superior flexibility, stability, and load capacity for tough applications.
Green Stripe® Belts: Designed for heavy-duty applications with high load-carrying capacity.
Hi-Power® II and Tri-Power® Belts: Suitable for industrial applications, offering resistance to oil, heat, and weather.
DriveAlign® Heavy-Duty Tensioners and Idler Pulleys: Engineered for maximum durability and performance.
Power Sport Recreational Belts: Gates offers belts designed for CVT applications in recreational and utility vehicles.
Industrial Belts: Highlight flexibility, strength, and suitability for high-speed applications.
Lawn and Garden Belts: Designed for light-duty applications with superior length stability.
Water Pumps: Noted for durability and quality, offering a limited lifetime warranty.
Coolant Hose Systems: Molded coolant hoses with heat and ozone resistance, meeting SAE specifications.
Vulco-Flex® II Coolant Hose: Designed to bend in almost any direction, replicating original equipment angles.
Branched Radiator Hose: Molded for specific applications, providing durable connections.
Green Stripe® Straight Coolant Hose: Designed for heavy-duty coolant/air applications.
Green Stripe® 4-Ply Coolant Hose: Suitable for severe conditions with four-ply fabric reinforcement.
Wire-Inserted Green Stripe® Coolant Hose: Replaces many sizes of curved hoses with heavy-duty fabric and steel wire reinforcement.
Vulco Straight Coolant Hose: Ideal for straight coolant/air connections.
Green Stripe® Vulco-Flex® Coolant Hose: Flexible hose replacing straight or curved hoses.
Green Stripe® Vibraflex® Coolant Hose: For heavy-duty applications requiring vibration absorption.
Silicone Coolant Hose: Constructed with silicone rubber for high-temperature service.
Molded Silicone Elbow Coolant Hose: Designed for high-heat conditions in newer engines.
500°F Severe Service Silicone Coolant Hose: For high-heat performance.
Green Stripe® Heater Hose: Heavy-duty construction for heater systems.
Heater Hoses: Various types designed for high-temperature applications.
Connectors and Reducers: Includes various connector shapes and hose I.D. reducers.
Thermostats: Stainless steel construction with precision temperature control.
Key Cautions: Hoses are not suitable for fuel or oil transfer applications.
Product Overview:
Detailed specifications and descriptions of cooling system components and accessories, including thermostats, radiator caps, hose clamps, and related products.
Thermostats: Available in various types to suit different cooling system designs.
Radiator Caps: Constructed from corrosion-resistant metal for long service life.
Hose Clamps: Various types for different applications, providing reliable seals.
Additional Products: Includes HD Radiator Caps and Kits, and Green Stripe® Heavy-Duty T-Bolt Clamps.
Packaging and Installation: Most products are individually boxed with specific packaging details.
Fuel Systems
  • Hoses designed with braided construction for enhanced kink resistance and flexibility.
  • Temperature rating ranges from -20°F to 212°F for most fuels.
  • Complies with SAE J1527 Style R1 Class 1 and USCG Type A requirements.
Fuel Caps
  • Heavy-duty construction meets or exceeds OEM specifications.
  • Locking caps come with two keys, with keyed-alike options available.
Heavy-Duty Fleet and Off-Road Equipment
  • Heavy-duty saddle tank caps made of solid brass or zinc-plated steel.
Evaporative Emission Control Fuel Caps
  • Meet OEM specifications and Federal and State Emission Requirements.
Mechanical Fuel Cap Tester Kit
  • Offers an economical alternative to electronic testers.
Gates Racing® Performance Belts
  • Performance timing belts offer superior heat resistance and durability.
Oil Systems
  • Transmission oil cooler hoses are heat and oil resistant.
Power Steering Systems
  • OEM type power steering hose assemblies exceed SAE J2050 performance requirements.
Braking Systems
  • Air brake hose assemblies meet SAE J1402 specifications.
Specifications:
- Maximum Working Pressure: 0 to 150 psi
- Working Temperature: -40°F to +220°F (-40°C to +100°C)
- Materials: Brass for body, tube support, and collet; Buna N (Low Nitrile) for O-Ring; Precoat 5 for thread sealant
- Tubing: Should comply with SAE J844 or DIN 74324
Braking Systems:
- Small Compression Assortment: Includes brass compression couplings for J844 nylon air brake hose.
- Large Compression Assortment: Features brass compression couplings for J844 nylon air brake hose.
- Compression Fittings: Recommended for compressed air connectors on nylon air brake tubing systems.
Hose Products:
- AB Series Air Brake Hose: Made with EPDM rubber, meets SAE J1402 specifications.
- Green Stripe® Vacuum Brake Hose: Heavy-duty hose exceeding SAE J1403.
- Heavy-Duty Green Stripe® Air Brake Hose: Neoprene construction, oil-resistant.
- Power Brake Vacuum Hose: Light-duty hose for power brake applications.
Hydraulics:
- Ultra High Pressure: G8K Spiral Wire Hose for ultra high-pressure applications.
- Extremely High Pressure: EFG6K, EFG5K, EFG4K, and EFG3K Spiral Wire Hoses.
- High Pressure: Global M6K, M5K, M4K, and M3K Mega hoses.
- Medium Pressure: G1 and G1H 1-Wire Braid Hoses.
- Low Pressure: M500 Wire Braid Hose and TR500 High-Temp/Air Brake/Engine Hose.
Overview: Detailed specifications and recommendations for hoses and crimpers used in hydraulic systems.
Hose Specifications:
  • RLC 3-Fiber Braid Return Line and Low Pressure Hose: Suitable for petroleum-based hydraulic oils.
  • MegaTech® LOC 1-Fiber Braid High-Temp Lock-On Hose: Designed for high-temperature transmission oil cooler lines.
  • LOC 1-Fiber Braid Lock-On Hose: Used for petroleum-based hydraulic oils.
  • LOL Lock-On Hose: Suitable for hydraulic oils and glycol antifreeze solutions.
  • C5C Hydraulic Hose—SAE 100R5: For medium pressure hydraulic oil lines.
  • C5D High-Temp Multi-Fluid Hose: Suitable for petroleum-based fluids and diesel fuels.
  • C5M Marine Fuel Line Hose: Meets USCG marine fuel line specifications.
  • TH8 Hydraulic Hose—SAE 100R8: For use with petroleum, water-based, and synthetic hydraulic fluids.
  • TH18 Constant Pressure Hydraulic Hose—SAE 100R18: Ideal for industrial and agricultural applications.
Crimpers:
  • SC™32 Crimper: Suitable for hoses up to 1-1/4” I.D.
  • Power Crimp® 707: Precise crimper with electronic digital readout.
  • MobileCrimp® 4-20 Crimper: Lightweight and portable.
  • GC®32-XD Crimper: Fast and versatile.
Merchandisers and Sales Aids:
  • Vertical Hydraulic Hose Cabinet: Offers organization options with multiple slots for hose storage.
  • Hydraulic Hose Reel Rack: Stores three reels of hose conveniently.
  • Work Bench: Designed for holding crimpers or hydraulic saws.
Specifications and Features:
  • Storage: Heavy gauge steel storage for large couplings.
  • Hose Cutters: Various models designed for different hose types and sizes.
  • Accessories: Includes air brake fittings, MegaClean™ system for cleaning hoses.
  • Couplings and Adapters: A wide range of couplings and adapters for hydraulic systems.
  • Air Conditioning and Refrigeration Systems: PolarSeal® couplings and hoses designed for R134a refrigerants.
  • Windshield Washer and Vacuum Systems: Tubing and hoses designed for pressure applications.
  • High Temperature Solutions: Silicone rubber hoses for DPFE systems.
  • Defroster and Air Intake Systems: Flexible, heat-resistant hoses for low-pressure applications.
Green Stripe® Ring Retained Turbocharger Hose: Designed for turbocharged Class 8 and heavy-duty diesel engines.
Green Stripe® Heavy-Duty Air Vent Hose: Suitable for air cleaner-to-engine connections.
AV Series Air Vent Hose: Heat and oil-resistant with a temperature rating of -40°F to +225°F.
Turbocharger Hose: Used as a connector between the air intake and turbocharger.
Air + Defroster Systems: Includes light-duty hoses for air cleaner-to-engine connections.
Emission Control Duct Hose: Connects hot air from the exhaust manifold to the air cleaner.
Service Hose: Multi-use hose for air, water, and agricultural spraying.
Thermo GP®X Air Hose: Lightweight thermoplastic hose suitable for air impact tools.
Charter® Air Hose: Designed for multi-purpose air hose applications.
Safety Stripe® Air Hose: Durable hose for garage and service station air impact tools.
Signal Call Tubing: Designed for driveway signal devices.
Charter® Multi-Use Air/Water Hose: Ideal for air and water applications.
Service-Master® Water Hose: Heavy-duty hose for fleets and service stations.
Exhaust System Hose: Heavy-duty fabric-reinforced hose with helical steel wire reinforcement.
Fleet Accessories: Includes splash guards and static straps for trucks.
Power Clean Flush Tool: A tool for complete cooling system flushes.
Product Overview:
Detailed descriptions of various automotive parts and tools, focusing on merchandisers and professional-grade tools.
Hose Merchandisers:
  • Part No. 91184 and 91183: Display units for 12 hose sizes.
  • Fuel Injector Hose Merchandiser (Part No. 91185): Contains three top-selling hose sizes.
  • Heater Hose Merchandiser (Part No. 91160): Organizes heater hoses.
Sales Aids and Tools:
  • PoweRated® Belt Merchandiser (Part No. 91230): Encourages self-service retailing.
  • Air Brake Hose Product Merchandiser (Part No. 91180): Wall-mounted unit for organizing air brake hose assemblies.
  • Thermostat, Gasket, and Radiator Cap Cabinet (Part No. 91116): Attractive displays for organizing automotive parts.
Professional-Grade Tools:
  • Micro-V AT® Belt Length Finder (Part No. 91202): Measures serpentine belts.
  • Truflex® and PoweRated® Belt Length Finder (Part No. 91104): Measures FHP belts up to 107".
  • Serpentine Belt Tension Relief Tool: Facilitates the removal and installation of serpentine belts.
  • DriveAlign® Laser Alignment Device (Part No. 91006): Identifies pulley misalignment.
Additional Tools:
  • Power Steering + Alternator Pulley Kit (Part No. 91014): For removing and installing accessory pulleys.
  • POWERCLEANTM Flush Tool: Ensures complete cooling system flush.
  • Hydraulic Tensioner Pin Set (Part No. 91010): Holds tensioners in place during service.
Conclusion:
The document serves as a comprehensive guide for automotive service centers, providing tools and merchandisers to enhance efficiency and organization in automotive maintenance and repair.
Overview of Professional-Grade Tools
This document provides detailed specifications and usage instructions for various professional-grade tools designed for automotive maintenance and repair.
Krikit™ V-Belt Tension Gauge
  • Designed for tensioning automotive V-belts up to 7⁄8” top widths.
  • Measures tension from 30 to 160 lbs. (15 to 75 kg).
Krikit™ II Micro-V AT® Belt Tension Gauge
  • Used for tensioning V-ribbed belts on various vehicles.
  • Calibrated for tensions from 100 to 320 lbs. (50 to 150 kg).
SureLok™ Quick-Release Pliers
  • Facilitates the removal of Push-to-Connect couplings.
Coolant + Battery Refractometer
  • Measures coolant concentration and battery charge levels.
Hose Cutters and Replacement Blades
  • Designed for clean cuts on non-metal reinforced rubber hoses.
Multi-Lock Tool
  • Locks twin camshafts during timing belt replacement.
Micro-V® Stretch Fit® Belt Installation Tool
  • Ensures proper installation of Stretch Fit® belts.
Serpentine Ratcheting Wrench Set
  • Facilitates tension release on serpentine belt drives.
Timing Belt Tension Tester
  • Tests timing belt tension using the force deflection method.
Product Grabber (Telescoping Pole)
  • Assists in hanging and retrieving products from high places.
Timing Belt Maintenance Recommendations
  • Highlights the importance of regular timing belt checks and replacements.
Conclusion
The document emphasizes the importance of using the right tools for automotive maintenance to ensure safety and efficiency.
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Catalog excerpts

2012 MASTER PRODUCTS CALOG-1

Weatherly No. 400 Catalog No. 431-2010 Edition 2012 Supersedes MASTER PRODUCTS CATALOG POWERING PROGRESS™

 Open the catalog to page 1
2012 MASTER PRODUCTS CALOG-2

POWERING PROGRESSTM IN THE DIGITAL WORLD. Today, more and more people are turning to the Internet and other digital tools to obtain vehicle repair and parts information. To meet this growing demand for real-time content, Gates is providing online access to the latest product news and educational resources anytime, anywhere on any device. Gates Is Digital NaviGates® is a next-generation catalog system that enables users to easily search for Gates OE quality aftermarket parts, belt routing diagrams and store locations. Optimized for web and smartphones, allows access to Gates wherever you work....

 Open the catalog to page 2
2012 MASTER PRODUCTS CALOG-3

Weatherly No. 400 Catalog No. 431-2010 Edition 2012 Warning Be safe! Do not use Gates belts, pulleys or sprockets on any aircraft propeller or rotor drive systems or in-flight accessory drives. Those Gates products are not designed or intended for aircraft use. Caution Use Gates products only on applications specified in Gates literature. Install and maintain products according to the vehicle manufacturers’ recommended procedures and with recommended tools. Failure to follow these instructions could result in injury or property damage. Gates disclaims all liability due to failure to follow these...

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2012 MASTER PRODUCTS CALOG-4

Gates Engineered Solution Kits Solution Kits are precision engineered by Gates – The world’s most experienced designer of accessory belt drive systems and manufacturer of premium quality parts. Audi/VW “Master Kits”, 1996-2005 Part numbers 38193MK1, 38193MK2 + 38192MK1 • Application specific kits created for high labor applications where the front end module (bumper, grille, radiator, etc.) must be pulled forward for access to accessory and timing belt systems. • Kit reduces overall labor time and expense when repairing accessory or timing belt systems. Dodge Trucks, Chrysler Passenger Cars,...

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2012 MASTER PRODUCTS CALOG-5

From belt jump off to chronic belt noise, we offer a line of specially engineered solutions to enhance Original Equipment drive designs so customer vehicles are better than when they left the showroom. At Gates, we understand what you need to make your customers happy. Ford F-series trucks 7.3L Diesel, 1999-2003 * Part numbers 22434K-1999 - April 28, 2001 + 22690K- April 29, 2001-2003 • Kit designed to correct OEM situation where upper radiator hose must be removed to replace the serpentine accessory drive belt. • OE upper radiator hose is routed through accessory drive belt system (left photo)....

 Open the catalog to page 5
2012 MASTER PRODUCTS CALOG-6

Timing Component Kits Today, Gates is the world’s largest manufacturer of Timing Belts and Timing Component Kits (TCKs). Import or Domestic, if there is a car in the U.S. with a timing belt in it, we have the replacement part for it. As the Original Equipment (OE) for virtually every vehicle manufacturer worldwide, you can be confident every time you install Gates. Restore your customers’ drive system to factory original condition with Gates Timing Belts and Timing Component Kits. Automotive Timing Belts Gates is the largest global manufacture of OE timing belts. This means Gates is able to cover...

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2012 MASTER PRODUCTS CALOG-7

Racing Performance Timing Belts No other belts help protect your engine investment while delivering high performance like Gates Racing Performance Timing Belts. Gates Racing Performance Timing Belts are incredibly strong and extremely heat resistant. Constructed of HNBR elastomeric composites, Gates Racing Performance Timing Belts are as much as 300% stronger than stock belts and deliver up to three times the heat resistance. You can count on them to hold up to the rigors of high horsepower, which is extremely important with interference engines. • Superior construction provides up to three times...

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2012 MASTER PRODUCTS CALOG-8

Belts + Drive Systems Car + Light Truck Micro-V AT® Belts Replacement belt for Accessory Belt Drive Systems (ABDS) and other serpentine belt applications. Designed using advanced manufacturing technology and premium EPDM construction to provide customers with superior ABDS and new vehicle type performance. • Belt of choice by professional technicians, lasting 50%-60% longer than retail belts. • Precision dimension control of rib profile transmits load efficiently throughout the ABDS allowing components to operate at optimum levels. • Able to operate and accept misalignment in the ABDS system...

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2012 MASTER PRODUCTS CALOG-9

Belts + Drive Systems Car + Light Truck XL® V-Belts Replacement belt for the most demanding engine drives. Due to thermal forces, this variable notched belt tightens on the drive as it gets hot. This results in improved belt performance by reducing tension decay and noise. • Fiber-loaded rubber stock puts more flexibility along the length of the belt, yet gives the belt greater lateral stability in the pulley. • Thermally active tensile cords for maintenance-free performance when properly installed and tensioned. • Form ground to ensure precise top width and sidewall dimensional control for proper...

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2012 MASTER PRODUCTS CALOG-10

Belts + Drive Systems Car + Light Truck Alternator Decoupler Pulleys (ADP) Gates Alternator Decoupler Pulleys provide vibration isolation within the Accessory Belt Drive System resulting in smoother engine performance and efficiency and increased belt and component life. The line consists of overrunning alternator decoupler pulleys and one way clutches (not interchangeable). • Exact OE replacement. • Patented design unmatched by any other supplier. • Torsion spring absorbs engine vibration for quieter, smoother ride. • Chosen by OEM to reduce noise, vibration and harshness. • Need tools? See...

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2012 MASTER PRODUCTS CALOG-11

Belts + Drive Systems Car + Light Truck EuroGrip® OE Drive Couplers Gates is the only manufacturer in the Aftermarket offering EuroGrip® Original Equipment (OE) Drive Couplers. That’s because Gates designed, engineered and produced new technology for European Original Equipment Manufacturers (OEM) to help drive accessories in compact engine compartments. Using Gates proven synchronous belt technology, the flexible coupling connects the drive pulley to the decoupler pulley on the alternator and air conditioning compressor, working to dampen engine vibration and increase performance. Our high quality...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.