Hydraulic Tube Fittings Brochure
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INDUSTRIAL FLUID POWER BROCHURE NO. EDITION SUPERSEDES HYDRAULIC TUBE FITTINGS OVERVIEW

UNPARALLELED PERFORMANCE – IN MANUFACTURING, QUALITY, SUPPLY AND SUPPORT FLUID POWER 1 Luxembourg: European headquarters Erembodegem: Administrative centre Euskirchen: Technical Center Esch: Tube Fitting Manufacturing Ghent: Distribution Centre Moscow: Distribution Centre Karvina: Coupling Manufacturing Karvina: Hose Assembly Manufacturing Karvina: Manipulated Tube Manufacturing Legnica: Hose Manufacturing St Neots: Hose Assembly Manufacturing St Neots: Technical Center Sakarya: Hose Manufacturing

EVERY DAY, DESIGN ENGINEERS, MAINTENANCE PEOPLE, EQUIPMENT MANUFACTURERS AND THEIR CUSTOMERS AROUND THE WORLD RELY ON GATES AND OUR HIGH QUALITY LINE OF HYDRAULIC PRODUCTS TO MEET THEIR FLUID POWER NEEDS AND TO KEEP THEIR MACHINES RUNNING SMOOTHLY, SAFELY AND RELIABLY. THANKS TO THE GATES INTEGRATED SYSTEM APPROACH, ALL YOUR FLUID POWER PRODUCTS WORK TOGETHER SEAMLESSLY. From our global leadership position in hose assemblies, we have expanded our capabilities into tubing technology and complete port-to-port hydraulics: Rigid Tube Assemblies Robotic Tube Bending & Welding Integrated...

SELF-ASSEMBLY THE GATES WAY SAVES YOU TIME AND EFFORT Only a team where everyone plays their part and works together seamlessly can get a complex job done. Our hose and coupling components work together in just the same way, making it extremely simple to create high-quality hydraulic hose assemblies quickly for the equipment you’re using. This kind of easy self-assembly is based on the Gates Integrated System approach. All our hydraulic products are specifically designed, tested and validated together to produce pre-tested and validated hose/coupling combinations that perform beyond any...

THE WORLD OF TUBE FITTINGS With patented technologies designed to perform in extreme conditions, Gates is committed to create fluid power system solutions for your specific working needs. The “made in Germany” quality ensures maximised reliability, even in critical applications. A leak-free design, with pressure safety factor 4, guarantees a safe hydraulics environment without spills and injuries. Through continuous testing and system validation we meet and exceed performance specifications. That’s why our easy-to-handle assembly machinery leads to zero failure rates. This shows in the fact...

CHEMICAL SEALING CR III PASSIVATION ZINC NICKEL ZINC NICKEL AS STANDARD FINISHING The Zinc Nickel coating on our Gates Hydraulic Tube Fittings protects against red rust for over 1200 hours (acc. to ISO 9227). It provides a significantly better surface protection than standard chrome VI free surface finishing materials, whilst easily reaching protection class K5 of the VDMA24576 standard. The Zinc Nickel coating is compliant with the latest REACH and RoHS2 requirements, fulfilling its environmental duties. Zinc Nickel products can be used in a variety of applications in the Agriculture,...

2. MALE STUD TUBE FITTINGS Connectors can be used to connect metric tubes, hoses and fittings to each other in whatever configuration. They are divided into 3 ranges: Male stud fittings allow the connection of a metric tube with a port. From metric stud end with captive seal to the imperial stud end with Form A, Gates offers a wide range of stud end fittings. Male stud tube fittings are available in (according to ISO 8434-1 / DIN 2353): Very light series Light series Heavy series Designed for nominal pressures up to 800 bar (heavy series) and available in various geometries such as:...

3. ADJUSTABLE TUBE FITTINGS 4. REDUCERS AND GAUGE FITTINGS Adjustable tube fittings allow the connection of minimum one metric tube with another tube fitting or port and can be assembled in any direction. Adjustable tube fittings are available (according to ISO 8434-1 / DIN 2353) in: Reducers are straight fittings and are used to reduce from one thread size to another thread size or from one metric tube size to another. Reducers thread to thread are not classified in series like connectors or male stud fittings. Reducers metric tube to metric tube (DKO) are classified (according to ISO...

Check valves allow the connection of metric tube to metric tube or tube to hose or to port. Non-return valves control the flow in a hydraulic system and open at a defined fixed pressure. Standard opening pressure for RD, RV and RZ is 1,0 bar. Other opening pressures are marked on the valve to allow a clear identification of opening pressure. Valves are available (according to ISO 8434-1 / DIN 2353) in: Accessories have a high variety, from plugs in different sealing forms and sizes to sealing rings or support sleeves. This range contains every component to complete your hydraulic fittings...

7. CONTROL SYSTEM Gates offers a wide range of test couplings, test hoses, pressure gauges and other accessories according to international standards. The extensive range allows our customers to buy tube fittings and control system from one single source. 8. CONNECTING SYSTEMS (WELDING NIPPLES, FLARING, CUTTING RINGS, FS) Gates provides different connecting systems that fit the standardised tube fitting range. To fulfill customer expectations, the Gates range contains different systems with M16x2, M16x1,5 or plug-in test connections. The cutting ring is the most common connecting system for...

THE WORLD OF ASSEMBLY MACHINERY EMB-FS® CONNECTION TECHNOLOGY: EASY, QUICK AND RELIABLE ISO 8434-1 Fitting DIN 2353 Function ring with soft seal Formed hydraulic pipe (DIN 2391) The innovative ‘Form & Seal’ system was designed for the connection of tubes without specific tube preparation and finishing. It boasts the advantages of a welding system but the number of necessary single parts is reduced to the minimum, optimising the cost-performance ratio and minimising the system costs. The system can also be used for nearly all applications as we provide a comprehensive product portfolio of...