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Gates self-assembly system


Catalog excerpts

Gates self-assembly system - 1

Gates self-assembly system Exemplary in every respect Grease-free operation • High performance • Ease of use

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The Gates Integrated System Approach: superior products are just the beginning The true value of the Gates self-assembly system comes from the Gates Integrated System Approach: all elements of the hose assembly process are designed together. They are meticulously adjusted and in unison. As a result, the Gates Integrated System Approach provides you and your customers with factory-quality assemblies which perform above and beyond all international standards. In addition, this approach ensures full compliance with the European Machinery Directive. Our dedication to offer you and your...

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Superior products, manufactured to stringent tolerances Gates Global hoses and couplings represent a revolution in hydraulic component design. They not only offer you visible product quality and a wide array of advanced-design features but they are also manufactured to stringent tolerances, allowing consistently superior performance. Moreover, Gates hoses and couplings are designed, tested and validated together – each with the other in mind. This is what makes Gates the masters of the hose and coupling interface. Innovative self-assembly machines and dies, rigorously validated The newest...

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The Gates Safe Hydraulics training programme: a higher standard in safety What makes a system really stand out? When all of the components work together immaculately – something that rarely happens when parts are sourced from multiple vendors. Mixing and matching couplings and hoses from different manufacturers can lead to premature assembly failure, as hoses, couplings, assembly equipment and crimping tolerances from different vendors are never guaranteed to offer safe interchangeability. Improper assembly and installation is bound to compromise performance and human safety. If a hydraulic...

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The new Gates self-assembly machinery programme: exemplary in every respect Grease-free operation GREASE FREE Gates self-assembly machinery programme lowers your maintenance costs through grease-free operation. Gates crimpers come with a unique self-lubricating slide bearing system, which fully eliminates metal-to-metal IMPULSE abrasion between master dies and the crimper head and decreases friction by 20%. An additional result of the TESTED self-lubricating slide bearing system is that your working environment becomes cleaner, while dirt and debris are less likely to cause costly downtime....

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Cutting Marking Crimping Full service In the Gates workshop, safe, fast and efficient assembly of hydraulic hoses and couplings is made simple. work with a well-defined range of Gates hoses and couplings allowing production of factory-quality assemblies fully complying with European Directives and the most stringent international standards. No matter what your workshop needs, whether you are a starter, a professional, or a full-service workshop, Gates has the right product offering

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MOBILE SERVICE Cutting A Gates hose assembly is much more than the sum of its components. It is the combined result of a rigorous test regime and of a tightly controlled manufacturing process, both at Gates and at the point of assembly. To reduce the risk of premature failure due to variations in the assembly process, Gates has developed a special proposition for mobile service operations allowing them to benefit from the simplified and superior Global range of no-skive hoses and couplings. And thanks to the Gates Integrated System, mobile service operators can offer their customers the...

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FIELD SERVICE In the field, every minute counts. In today’s environment, equipment, whether it be agricultural, construction or mining, simply cannot afford unnecessary downtime. That’s why Gates has developed a range of small, portable and easy to use crimpers specifically designed for end-users on site. And since these simple, lightweight machines are designed as part of the Gates Integrated System, end-users are assured of factory-quality no-skive assemblies – even in the field! No-skive spiral hose up to 1”

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MCX-matic control back stop foot pedal marking dies product number maximum capacity power supply only with intermediate dies marking die in type 239 only up to 239-D37 marking die in type 263 only up to 263-D35 Technical specifications

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Overview: crimping machines MC 1001 Lightweight, portable crimper designed for reliability in field service. Comes with separate box, designed to contain complete set of dies. The pneumatic version has a foot-operated air pump. Crimps no-skive MegaCrimp® couplings for wire-braid hose up to 1”. MCX 20 Powerful, lightweight, portable hand-operated crimper, ideal for field service operations. Comes with separate box, designed to contain complete set of dies. Crimps no-skive GlobalSpiral™ couplings up to 1” and no-skive MegaCrimp® couplings for wire-braid hose up to 1.1/4”.

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MCX 25 Compact crimper for low-volume production. Ideal as starter machine or for small workshops. Crimps no-skive GlobalSpiral™ couplings up to 1” and no-skive MegaCrimp® couplings for wire-braid hose up to 1.1/4”. Equipped with a die set storage rack allowing for logically organised die storage within easy reach of the operator, thus speeding up die selection and assembly. Also available for mobile service with DC power pack. Compact, operator-friendly machine to crimp the complete Gates range up to 1.1⁄4”. Optional foot pedal to enable hands-free operation. Equipped with a die set...

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Overview: crimping machine accessories The universal quick die change allows fast and easy change of dies without risk of damage to the die sets. The transparent shield of the quick die change allows you to quickly and safely position die sets into the master dies of the crimper head. A single press of the closing button is enough to lock the dies safely in place and rapidly produce a perfect hose assembly. When buying an electrical crimper, the QDC that goes together with the respective machine will be included in the package. Marking dies To facilitate compliance with the European...

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