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Compressed Air Systems

Compressed Air Systems
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Compressed Air Systems

Product catalog summary
Introduction
Gast Manufacturing, a leader in air solutions for over 90 years, has expanded its offerings with JUN-AIR to provide a wide range of pneumatic solutions globally, emphasizing quality and customer support.
Product Offerings
Gast provides a versatile range of air-moving products, including vacuum pumps, compressors, air motors, gearmotors, vacuum generators, and regenerative blowers, customizable for original equipment manufacturers worldwide.
Design Expertise
Gast focuses on creating customized solutions using computer-aided design, leveraging the latest technology and cost-effective production methods.
Quality Commitment
ISO 9001 certified since 1983, Gast ensures consistent product quality and complies with European Community Directives for health, safety, and environmental standards.
Compressed Air and Vacuum Systems
Gast offers various compressed air and vacuum systems, including tank systems that provide high volume supply, longer pump life, cost savings, quiet operation, and pulse-free air, ideal for applications requiring high pressure or vacuum.
Product Specifications
Detailed specifications for compressed air systems are provided, including performance metrics like CFM at different pressures, recovery times, and motor specifications for tanks ranging from 2-gallon to 60-gallon.
Applications and Features
Gast systems are suitable for applications such as beverage dispensing and lab use, featuring ASME coded tanks, pressure switches, manual drains, pressure safety valves, and 100% oilless operation.
Accessories
A variety of accessories are available, including tank assemblies, pressure switches, check valves, and pressure gauges, allowing for further customization.
Pressure and Vacuum Gauges
Various gauges are listed for different systems, such as the AE362 pressure gauge for duplex systems and the AE136 vacuum gauge for simplex systems.
Technical Data
The document emphasizes moisture management in compressed air systems and explains air consumption and delivery calculations before pump cycles.
Vacuum Receiver Sizing
Principles of vacuum receiver sizing are explained using Boyle's Law, with a step-by-step guide for setting up a vacuum forming system.
Installation and Maintenance Recommendations
Recommendations include proper electrical hookups, regular maintenance schedules, and appropriate pipe sizes to minimize frictional losses and leaks.
Reference Dimensions
A table of reference dimensions for various models is included, detailing overall and connection dimensions crucial for installation and system integration.
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Catalog excerpts

Compressed Air Systems-1

Compressed Air and Vacuum Systems ISO 9001 Certified

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Compressed Air Systems-2

The Gast The Gast Group Difference Group Difference For over 90 years, Gast Manufacturing has been providing innovative air solutions to a broad breadth of customers. With the relatively recent addition of JUN-AIR, we have expanded our capabilities and formed, “The Gast Group.” Together, our diverse engineering background and pneumatic experience allow us to provide both component and system solutions to meet all of your pneumatic needs...backed by our strong commitment to quality and customer support. Products for Almost Any Application – Worldwide We offer an extensive and versatile line of...

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Compressed Air Systems-3

Why use a Compressed Air and Vacuum System? Many find it difficult to decide whether to use stand-alone pumps or complete tank packages for their applications. The tank system offers many advantages, which satisfy: High Volumes Quiet Operation If your application requires an instantaneous supply of high pressure or vacuum, then the reservoir provided by a tank system is essential. Even the largest of pumps has to start at atmospheric pressure and therefore will not be able to give that instantaneous supply of pressure/vacuum. In a tank system the pump runs on demand, which means that it is not...

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Compressed Air Systems-5

12, 20, 30 Gallon Compressed Air Systems • Beverage dispensing • Cylinder actuation • Pneumatic temperature control • Photo processing • Spray painting • Pneumatic logic • Small to medium shops and filling stations • ASME coded tank • Pressure switch • Manual drain • Pressure safety valve (ASME) • Pressure gauge • Globe valve • 100% oilless operation (auto drain assembly * These units also include • Enhanced design to start under any conditions • Fully enclosed compressor design for safe operation • All inclusive, fully assembled system • Easy to install and maintain • Automatic drain (optional)...

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Compressed Air Systems-6

60 Gallon Compressed Air Systems (Duplex) • Medical/dental clinics • Pneumatic temperature control • Small to medium shops and filling stations • Pneumatic logic • Clean room environment • ASME coded tank • Easy-to-use electric panel (see page 10) • Manual drain • Pressure safety valve (ASME) • Pressure gauge • Globe valve • 100% oilless operation (auto drain assembly 6 Gast Compressed Air and Vacuum Systems

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Compressed Air Systems-7

Vacuum Tank Systems (Simplex and Duplex) Applications • Vacuum thermo-forming • Food processing • Impregnation and degassing • Avionics • Tansfer/handling equipment Includes • Swing type check valve • Vacuum switch • Large inline filter/exhaust muffler • Easy-to-use electrical panel (Duplex only - See page 11) • Vacuum gauge • Pre-tank filter AV460C optional 0523-V184T-G588DX 2565-V93DTC-T336 Tank Simplex Size Model Number Approximate Pump Down Switch Setting inHg Speed (minutes: seconds) (Gallons) Off On 0-25 inHg System Voltage O = Oilless 20-25 inHg L = Lubricated HP Shipping Weight lbs 0523-V81T-SG588DX...

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Compressed Air Systems-8

Vacuum Tank (Complete Package Minus Pump) AF599D 2 Gallon Tank Assembly for ROA & DOA Series (Pressure) AF599 2 Gallon Tank Assembly for 48 Frame Piston (Pressure) AF599A 2 Gallon Tank Assembly for 56 Frame Piston (Pressure) AF600 12 Gallon Tank Assembly for 48 Frame Piston (Pressure) AF600B 12 Gallon Tank Assembly for 56 Frame Piston (Pressure) AF601 20 Gallon Tank Assembly for 2 Cylinder 56 Frame Piston AF606 30 Gallon Tank Assembly for 56 Frame Piston (Pressure) AF599H 2 Gallon Tank Assembly for 48 Frame Rotary Vane (Vacuum) AH318 30 Gallon Tank Assembly for 56 Frame Rotary Vane (Vacuum) AH333...

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Compressed Air Systems-9

AE248 Manual Drain Cock, 1/4" NPTM AK602 Auto Tank Drain, 1/4" NPT Pressure Systems Intake Filters Exhaust Mufflers B300A 1/4" NPTM, Plastic with Internal Felts B300F 3/8" NPTM, Plastic with Internal Felts AA900D Jar-Type, 3/4" NPTF Ports AV460C Catch Pot with Vacuum Bag Element and Cloth Sack, 1 1/4" NPTF Ports (Install Before Tank) V400G Jar-Type, 3/4" NPTF Ports AB599 Jar-Type, 3/8" NPTF Ports V425L Jar-Type, 1/4" NPTF with Deflector in Exhaust Port AB599B Jar-Type, 3/8" NPTF with Deflector in Exhaust Port AA900E Jar-Type, 3/4" NPTF with Deflector in Exhaust Port AD560B Jar-Type, 1" NPTF with...

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Compressed Air Systems-10

Technical Data Moisture When air is compressed in a tank system, water accumulates in the tank. To understand how this works, think of a stack of sponges saturated with water. Exert pressure on the sponges and water comes out. Compressing volumes of air has the same effect. The humidity in the air accumulates in the tank, which will require draining. If you are considering a tank system for an application that requires moisture-free air, the design should include a refrigerated, or desiccant type air dryer. Consult your Gast Distributor for more information. Air Consumption/Air Delivery Before...

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Compressed Air Systems-11

Technical Data Sizing a Vacuum Receiver To understand tank sizing for a desired level of vacuum, it is important to remember that the volume of the tank vs. the volume of the mold will determine your system vacuum. Example: Let's assume that for each inch of mercury we have one "super molecule", and we have a tank that is 1 cubic foot and a mold that is 1 cubic foot. At sea level the barometric pressure is 29.92 inHg absolute (0 gauge). Due to variations in the atmospheric pressure, we can safely assume that 30 inHg is a good round number. So, at sea level we can say that the atmosphere has almost...

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Compressed Air Systems-12

A Unit of IDEX Corporation Benton Harbor, Michigan 49023-0097 Gast Hong Kong Room 6, 9/F, New Commerce Centre Hong Kong A Unit of IDEX Corporation Nash Road United Kingdom ®Registered Trademark/™Trademark of Gast Manufacturing Inc. Copyright ©2012 Gast Manufacturing Inc. All rights reserved.

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.