MONOBLOC Series

Product catalog summary

Introduction
The Monobloc Compact Pressure Reduction Station (PRS) is designed for hydrogen pressure control, adhering to EN 12186 standards. It is constructed from forged stainless steel 316L, offering high performance with a reduced carbon footprint.

Features
The Monobloc system is made from cold-rolled stainless steel 316L and is hydrostatically tested up to 600 bar. It includes pressure regulators and security shutoff valves with over 25 years of field operation, ensuring reliability. Key components include:

Inlet Connection Stub End flanged from 2500# to 150# SS 316L.
Filter Unit with a 10 µ SS filter element and a cracking DP of 20 bar.
Security Shutoff Valve with operational set pressures from 3.0 to 200 bar.
Domus Pressure Regulator with set pressures from 2.0 to 200 bar.
Partial Relief Valve with 1% capacity of max flow.
Security Shutoff Valve with operation pressure from 20 mbar to 8 bar.
Athos Pressure Regulator with operation pressure from 20 mbar to 4 bar.

Advantages
The Monobloc system is ideal for hydrogen gas control, accommodating inlet pressures from 30 to 400 bar by changing orifices and pilots. It features a low number of joints, reducing potential emissions and leaks, and is easy to transport.

Technical Characteristics
Maximum inlet pressure is 450 bar, with an outlet pressure range of 20 mbar to 4 bar. The temperature range is -20°C to +60°C. The system's accuracy class is up to 2.5%, and lock-up is up to 5%.

Sizing
Sizing is based on DIN EN 334 standards, with flow behavior according to differential pressure. Critical and sub-critical flow equations are provided for accurate sizing.

Contact Information
Gascat Indústria e Comércio Ltda., located in Indaiatuba, SP, Brazil, can be contacted via phone or email for further inquiries.

Catalog excerpts

MONOBLOC Series Compact Pressure Reduction Station

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INTRODUCTION The Monobloc PRS station have been designed to attend all new necessities of Hydrogen Pressures Control with its whole security associated following EN 12186 in only one and small unit of forged stainless steel 316 L. Our very experienced designers and operational people leads the company in total harmony resulting on this incomparable product design with unparalleled performance and much less carbon footprint system. FEATURES Monobloc for multiple bodies is cold rolled stainless steel 316 L Hydrostatic Tested up to 600 bar All the devices below are coming from pressure regulators...

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FEATURES 3. Security Shut off Valve “single” with operational set pressures from 3,0 bar until 200 bar material SS 316L coming from our Twin SSV B Inlet Pressure Outlet Pressure Inlet Pressure (2° Stage) Loading Pressure (1° Stage) Loadin Pressue (2° Stage) Flow Direction The TWIN series slam shut valves are installed in pressure regulating or metering skid units in order to protect the pipe line or the gas equipments and all downstream instruments from an unexpected over pressure or also in case of gas source interruption or even in case of rupture of it's own tubing’s. With under pressure blocking...

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FEATURES 4. Domus Pressure Regulator piloted with G31F or Corinox set pressure from 2,0 bar to 200 bar all material SS 316L our standard Domus 5. Partial Relief Valve VS with 1% capacity of max flow material AISI 316 L coming from our HP regulator Inlet Pressure Outlet Pressure Inlet Pressure (2° Stage) Loading Pressure (1° Stage) Loadin Pressue (2° Stage) Flow Direction The pilot operated version of pressure regulator model DOMUS was developed by Gascat to apply in high pressure applications where is necessary better accuracy in pressure regulation achieving values up to 1% and lock up up to...

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6. Security Shut off Valve with operation pressure from 20mbar to 08 bar material SS 316L. coming from 7. Athos Pressure Regulator piloted with G50/G80 series with operation pressure fro 20 mbar up to 4bar; hard anodized aluminum 6351 T6 8. Partial Relief Valve VS made in SS 316L Inlet Pressure Outlet Pressure Inlet Pressure (2° Stage) Loading Pressure (1° Stage) Loadin Pressue (2° Stage) Section C-C The ATHOS regulator is a pilot operated pressure regulator which main characteristic is its excellent regulation accuracy achieving up to 1% from its minimum to its maximum flow capacity. It is largely...

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£) GASCAT ADVANTAGES The compact monobloc system is ideally suited for hydrogen gas control opplication. They can accommodate several inlet pressure from 30 bar up to 400 bar only changing orifices and domus pilots. - Low quantity of joints, reducing the possible fugitive emission and leakage; - Easy to transport, just a small wooden box with very low cost and easily transport by air;

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TECHNICAL CHARACTERISTICS

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Rodovia SP 73, nº 1141 - Distrito Industrial Indaiatuba - SP - Brasil - CEP 13.347-390 Phone.: (55 19) 3936-9300 [email protected] www.gascat.com.br GASCAT policy is one of continuous improvement and development. The Company reserves the right to change specifications and introduce improved designs without previous notice. Gascat Indústria e Comércio Ltda.

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MONOBLOC Series

MONOBLOC Series

Catalog excerpts

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