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Pressure Compensating of a CO2 Sensor

Pressure Compensating of a CO2 Sensor
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Pressure Compensating of a CO2 Sensor

Product catalog summary
Abstract: This document provides an overview of Non-dispersive Infra-red (NDIR) sensors used for measuring CO2 concentration by detecting IR light absorption. It highlights how environmental factors like temperature and pressure influence measurement accuracy and discusses methods to compensate for these effects.
Basic Principles: NDIR sensors measure CO2 concentration based on the number of molecules in a fixed volume. Changes in temperature and pressure affect this number, impacting measurement accuracy. Understanding these effects is essential for precise gas concentration measurement.
Environmental Factors: Temperature and pressure significantly affect the number of gas molecules in a volume, as explained by the ideal gas law. Higher temperatures cause molecules to vibrate more and occupy more space, reducing their number in a fixed volume, while increased pressure compresses molecules, increasing their number.
Gas Vibrations: CO2 molecules exhibit four vibrational modes, but only the asymmetrical and bending modes absorb IR radiation, with the asymmetric stretch absorbing at 4.26µm. The proportion of molecules in each mode remains constant despite changes in temperature and pressure.
Absorption: Absorption at 4.26µm is mainly due to asymmetrical vibrations. Pressure and temperature changes affect absorption characteristics, with increased pressure broadening the absorption peak and increased temperature reducing absorption due to fewer molecules available to absorb IR light.
Compensation Options: To ensure measurement accuracy, compensating for temperature and pressure effects is necessary. Temperature compensation can involve controlling sensor temperature or correcting sensor behavior. Pressure compensation is crucial at higher gas concentrations, where pressure changes significantly impact accuracy.
Applying Pressure Compensation: Pressure compensation can be achieved using Boyle's Law, which relates pressure and volume. A correction factor can be applied to sensor measurements to account for pressure changes, maintaining accuracy.
Adding Effects of Spectral Broadening: Spectral broadening due to increased pressure and CO2 concentration affects absorption. A correction factor combining spectral broadening and gas law effects can improve accuracy, derived from experimental data and applied as a lookup table or polynomial fit.
Conclusion: Accurate CO2 measurement with NDIR sensors requires understanding and compensating for temperature and pressure effects. Compensation techniques are essential for maintaining sensor accuracy across varying environmental conditions.
Introduction: This application note from Gas Sensing Solutions Ltd. (GSS) details methods for pressure compensating a CO2 sensor, emphasizing the importance of correcting CO2 measurements for ambient pressure changes to maintain accuracy, especially at concentrations above 1%.
Correction Techniques: Various techniques for correcting CO2 measurement errors due to pressure changes are discussed, including using a constant correction coefficient, a lookup table, or a polynomial fit. The 6th order polynomial fit is highlighted for its effectiveness in reducing measurement errors to less than 1% in most cases.
Figures and Data: Figures illustrate the comparison between theoretical correction coefficients and polynomial fits, showing the impact of these corrections on measurement errors. The polynomial fit significantly reduces errors compared to uncorrected measurements, which can exceed 43% at 800mbar and 20% at 1200mbar.
Conclusion: The application note concludes that accurate pressure compensation is crucial for various applications, from ambient CO2 sensing to high concentration environments. GSS offers technical support and advice on the best correction methods.
Important Notice: The document includes a disclaimer about the terms and conditions of GSS products, emphasizing that they are not intended for life support or critical systems. It also states that GSS is not liable for customer applications or product design.
Contact Information: Gas Sensing Solutions Ltd. is located at Grayshill Road, Cumbernauld, United Kingdom.
Revision History: The document is identified as the first revision, dated 3 May 2021.
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Catalog excerpts

Pressure Compensating of a CO2 Sensor-1

APPLICATION NOTE AN001: PRESSURE COMPENSATING OF A CO2 SENSOR ABSTRACT Non-dispersive infra-red (NDIR) sensors work by measuring the amount of IR light absorbed by the target gas in a fixed volume. Gas concentration is proportional to the amount of light absorbed as it passes through the gas. The amount of light absorbed by the target gas, and hence measurement accuracy, is influenced by external environmental factors. The absorption of IR light is dependent on the number of gas molecules present in the fixed volume. Three factors influence the number of molecules in this fixed space, the gas concentration, gas temperature and gas pressure. To accurately measure gas concentration, it is therefore important to understand the effects of temperature and pressure. The general behaviour of a gas, due to changes in temperature and pressure is based on well understood laws. However, the effects of temperature and pressure on the absorption of infra-red light by gas molecules and how they influence measurement accuracy are less well understood. This application note describes the physical effects on the gas molecules due to changes in temperature and pressure. Changes in ambient temperature and pressure will induce CO2 concentration measurement errors unless corrected. It also explains how CO2 sensor measurements are affected by temperature and pressure and how these effects can be compensated for to reduce their impact on sensor accuracy. Gas Sensing Solutions Ltd. Page | 1 For regular updates, sign up at https://gassensing.co.uk Revision 1.0, 3 May 2021 Copyright © 2021 Gas Sensing Solutions Ltd.

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Pressure Compensating of a CO2 Sensor-2

Gas Sensing Solutions Ltd. Page | 2 For regular updates, sign up at https://gassensing.co.uk Revision 1.0, 3 May 2021 Copyright © 2021 Gas Sensing Solutions Ltd.

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Pressure Compensating of a CO2 Sensor-3

APPLICATION NOTE AN001: PRESSURE COMPENSATING OF A CO2 SENSOR BASIC PRINCIPLES All NDIR sensors measure the concentration of CO2 in a fixed volume, which in turn is based on the number of molecules present. The more molecules there are in the fixed volume, the more IR radiation is absorbed. Both temperature and pressure influence the number of molecules present in the fixed volume and therefore, measurement accuracy will be affected unless steps are taken to compensate for these effects. ENVIRONMENTAL FACTORS The two environmental factors that decide the number of molecules present in a defined...

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Pressure Compensating of a CO2 Sensor-4

APPLICATION NOTE AN001: PRESSURE COMPENSATING OF A CO2 SENSOR Figure 1: CO2 Vibration Modes The symmetric stretch does not create a dipole and consequently is not able to absorb any photons. It therefore does not absorb infra-red radiation. The other three vibration modes produce a dipole and absorb photons although at different frequencies. The asymmetric stretch absorbs radiation at 4.26µm, whereas the bending modes absorb at 15µm. Most NDIR based sensors measure the absorption of photons at 4.26um, and this is due to the asymmetric stretch vibration mode. The proportion of molecules vibrating...

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Pressure Compensating of a CO2 Sensor-5

APPLICATION NOTE AN001: PRESSURE COMPENSATING OF A CO2 SENSOR ABSORPTION Absorption at 4.26μm due to the symmetric vibration mode is negligible. This is because the average position of the gas molecule is the same as symmetric bending mode case, with no dipole and hence little absorption. However, as the atoms vibrate asymmetrically and form different dipole strengths depending on the energy levels of the electrons, the gas molecules begin to absorb infrared radiation. The different energy levels of the molecules cause absorption at a series of distinct wavelengths as shown below in Figure 2....

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Pressure Compensating of a CO2 Sensor-6

APPLICATION NOTE AN001: PRESSURE COMPENSATING OF A CO2 SENSOR Figure 3: Absorption at 4.28µm vs. Pressure Figure 4: Absorption at 4.28µm vs. Temperature As the gas temperature is increased, the gas molecules vibrate more intensely and increase in energy. However, the absorption of infra-red radiation actually decreases, as shown in Figure 4 by the drop in the peak and narrowing of the absorption band. This is due to a reduction in the number of gas molecules in the fixed volume that are available to absorb the IR light. Gas Sensing Solutions Ltd. Page | 6 For regular updates, sign up at https://gassensing.co.uk...

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Pressure Compensating of a CO2 Sensor-7

APPLICATION NOTE AN001: PRESSURE COMPENSATING OF A CO2 SENSOR COMPENSATION OPTIONS It has been shown that IR radiation is affected by temperature and pressure. Depending on CO2 measurement accuracy requirements, it may be necessary to compensate for these effects. Temperature Compensation Techniques Changes in temperature effect sensor accuracy in several different ways. As well as those effects that can be described by simple gas laws, the LED and photo-diode, the electronics and the mechanical parts of the sensor will be all be affected by temperature. There are several ways to mitigate the...

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APPLICATION NOTE AN001: PRESSURE COMPENSATING OF A CO2 SENSOR APPLYING PRESSURE COMPENSATION As discussed earlier, the shape of the absorption band changes with pressure mainly caused by increased molecule collisions. This effect is known as spectral broadening. As pressure increases, so do the number of collisions due to the higher density of molecules present, and as CO2 has a higher density than air, there is also an effect driven by CO2 concentration. Ignoring the effect of spectral broadening, the measurements can be corrected for pressure based on basic gas laws. Boyle’s Law states that...

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Pressure Compensating of a CO2 Sensor-9

APPLICATION NOTE AN001: PRESSURE COMPENSATING OF A CO2 SENSOR Figure 5 below shows how sensor measurements are affected using a constant Y correction factor. Without applying the correction, the sensor measurement would increase erroneously with increasing pressure. Including this correction factor maintains the accuracy of the measurement with changing pressure. Pressure (mbar) Uncorrected Sensor Meaurement (ppm) -Corrected Measurement (ppm) Figure 5: Effects of Pressure on Gas Concentration Page | 9 For regular updates, sign up at https://gassensing.co.uk Copyright © 2021 Gas Sensing Solutions...

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