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Minimising CO2 Sensor Power Consumption

Minimising CO2 Sensor Power Consumption
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Minimising CO2 Sensor Power Consumption

Product catalog summary
Introduction
The document "AN004: Minimising CO2 Sensor Power Consumption" provides guidelines and technical specifications for reducing power consumption in CO2 sensors developed by Gas Sensing Solutions Ltd. It focuses on optimizing sensor performance while minimizing energy usage, particularly through the use of non-dispersive infra-red (NDIR) sensing technology.
Method of Operation
GSS CO2 sensors use a solid-state, ultra-low power LED light source. The sensor module includes a mid-IR LED light source, a photo-diode detector, an optical light path measurement chamber, and a microcontroller. The LED emits light absorbed by CO2 gas, and the photo-diode detects the light that passes through the optical cavity.
LED Efficiency Advantages
LEDs are preferred for low power applications due to their efficiency in converting electrical power into light. GSS designs its LEDs for high wall plug efficiency, focusing on a narrow band around 4.25µm to minimize wasted energy.
CO2 Measurement Principle
The sensors are optimized for battery-powered applications, using the Beer-Lambert law to measure CO2 levels. The rapid power-up and response time allow for pulsed LED operation, significantly reducing power consumption compared to continuous operation.
Power Consumption of Different Operating Modes
The document outlines various power states for GSS sensors, including sleep, wake-up, measurement, and data processing. Different sensor models have specific modes, such as the CozIR®-Blink, which is designed to be powered down after a single measurement cycle.
Specifications and Procedures
The sensors are equipped with on-board storage capacitors, eliminating the need for additional components. Current consumption is measured using specialized apparatus, and it increases as capacitors deplete during LED emission. The document details the power consumption during different phases of the sensor's operation.
Signal Processing and Data Transfer
Power consumption during data transfer depends on the interface method used. The UART interface allows continuous streaming or polling on request, while the I2C mode only allows polling. The power consumed is influenced by the amount of data transferred and the interface transfer rate.
Calculating Sensor Power Consumption
The document provides a method to calculate average power consumption by measuring current over time. It includes a table showing average power consumption for various sensor models in active and sleep modes.
Additional Power Consumption Reduction Strategies
GSS sensors can operate continuously or on request, with different interface modes offering varying power savings. The document outlines strategies for optimizing power consumption through interface mode selection and control methods.
Summary
The document concludes with strategies for reducing power consumption, emphasizing the advantages of solid-state LED NDIR technology and innovative control methods to enhance sensor utility and efficiency in real-world applications.
Important Notice
The document includes a disclaimer stating that GSS products are sold under specific terms and conditions. It emphasizes that GSS is not liable for applications assistance or customer product design, and their products are not intended for use in critical systems where failure could result in injury or severe damage.
Product and Warranty Information
GSS warrants the performance of its products to the specifications at the date of shipment and reserves the right to make changes without notice. Customers are advised to verify the latest information and use adequate safeguards in their applications.
Intellectual Property
GSS does not grant any licenses under its intellectual property rights, and reproduction of information is only permissible without alteration and with all associated notices.
Revision History
The document notes that the first revision was released on 06/07/2020, and the current revision 1.1, which includes the addition of CozIR®-LP3, was released on 29/03/2021.
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Catalog excerpts

Minimising CO2 Sensor Power Consumption-1

APPLICATION NOTE AN004: Minimising CO2 Sensor Power Consumption ABSTRACT All GSS sensors use a technique called non-dispersive infra-red (NDIR) sensing where light is injected into the optical measurement chamber, which contains the gas of interest. The light that passes through the optical cavity is detected by the photo diode. The signal from the photo-diode is digitised by the microcontroller and compared with a reference level stored in memory. The microcontroller can then calculate the level of CO2 in the optical measurement chamber. The power consumed by the CO2 sensor depends on several interrelated factors. The type and efficiency of the light source is the largest contributor to the power consumed by the sensor. In comparison to many other sensors that use incandescent light sources, GSS sensors use a highly efficient Light Emitting Diode (LED) to illuminate the CO2 gas. LEDs can (but not always) be much more efficient in converting electrical power into light than conventional light sources. The length of time the light source is active is also a major contributor to how much power is consumed by the sensor. The light source in a CO2 sensor can be run continuously or pulsed to minimise overall power consumption. Today’s semiconductor devices consume much less power than their forebears due to lower supply voltages, effective power management and shrinking feature sizes. Nevertheless, improvements to signal processing strategies for filtering, data handling and communications can improve power savings. This application note describes the fundamentals that underpin the low power design of GSS sensors and how to calculate the power consumption of each device. Finally, strategies for reducing power consumption whilst optimising overall performance are presented, including the new CozIR®-Blink sensor. Gas Sensing Solutions Ltd. Page | 1 For regular updates, sign up at https://gassensing.co.uk Revision 1.1, 29 March 2021 Copyright © 2021 Gas Sensing Solutions Ltd

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Minimising CO2 Sensor Power Consumption-2

Gas Sensing Solutions Ltd. Page | 2 For regular updates, sign up at https://gassensing.co.uk Revision 1.1, 29 March 2021 Copyright © 2021 Gas Sensing Solutions Ltd

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Minimising CO2 Sensor Power Consumption-3

APPLICATION NOTE AN004: Minimising CO2 Sensor Power Consumption METHOD OF OPERATION Gas Sensing Solutions’ CO2 sensors uses a solid state, ultra-low power LED light source. This type of light source has several advantages, particularly for low power applications. A CO2 sensor module typically consists of four major functions, a mid-IR LED light source, a photo-diode detector, an optical light path measurement chamber and a microcontroller. Figure 1: Block diagram of typical GSS solid-state LED NDIR sensor Mid-IR 4.25µm light is strongly absorbed by CO2 gas. Light from the LED is injected into...

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APPLICATION NOTE AN004: Minimising CO2 Sensor Power Consumption LED EFFICIENCY ADVANTAGES When the primary goal is to minimise power consumption of a sensor, choosing one with an LED light source is the optimum place to start. LEDs are semiconductor devices that emit light via the recombination of electrons and holes within the active region of the device (a sequence of specially designed layers manufactured using a process called molecular beam epitaxy). There are several metrics to describe the efficiency of converting electrons into photons, some of which are beyond the scope of this application...

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APPLICATION NOTE AN004: Minimising CO2 Sensor Power Consumption CO2 MEASUREMENT – PRINCIPLE OF OPERATION GSS CO2 sensors have been optimised for use in battery power applications where the short start-up time and low power consumption offer significant advantages over standard NDIR sensing technology. Regardless of the type of light source, measurement of the CO2 level is determined using the Beer-Lambert law. Beer-Lambert's law states the loss of light intensity when it propagates in a medium is directly proportional to intensity and path length. CO2 molecules absorb infrared radiation at a...

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APPLICATION NOTE AN004: Minimising CO2 Sensor Power Consumption POWER CONSUMPTION OF DIFFERENT OPERATING MODES The behaviour of GSS sensors depends on the type of control and data interface (UART or l2C) and product family. Common to almost all sensors are several different operating power states. Outlined in this section is how the operating power consumption of the device can be calculated for each stage in the sensing cycle. The different sensing stages are sleep; wake-up; measurement (LED emission and detection); and data processing and transfer. Table 1: List of available modes of operation...

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APPLICATION NOTE AN004: Minimising CO2 Sensor Power Consumption SLEEP STATE Except for the CozIR®-LP3 which has a standby function, for most GSS sensors, the lowest power state is when the sensor is in a Sleep state. The LED and sensors are not active, only the internal clock is being powered, whilst the controller awaits notification to wake-up, change sensor settings or take a reading. The measured average current consumption for a typical GSS sensor in this state is approximately 10 µA, equivalent to 33µW whilst operating in this quiescent state with a 3.3V supply. GSS sensors must be manually...

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APPLICATION NOTEAN004: Minimising CO2 Sensor Power Consumption PARAMETER Figure 2: CozIR®-LP3 wake-up timing sequence in the case of the CozlR®-Blink, the sensor automatically starts taking measurements and goes into the Sleep state once it has calculated a single CO2 reading. The sensor must be power cycled before it can start taking measurements again. MEASUREMENT (LED EMISSION AND DETECTION) Once the sensor has been triggered to wake-up, the on-board controller initialises charging of the LED capacitor bank for pulsed emission and subsequent detection of the transmitted light by the sensor....

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APPLICATION NOTE AN004: Minimising CO2 Sensor Power Consumption SIGNAL PROCESSING AND DATA TRANSFER The power consumed at this stage is dependent on how much data is recorded and transferred. The data transfer method depends on which interface method is chosen. The UART interface allows data to be streamed continuously or polled on request. If the sensor is operating in l2C mode, the data can only be polled on request. The typical power consumption during this phase of the sensor measurement cycle will depend on how much data is transferred across the interface. Measurements are based on a single...

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