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Gantner Instruments
Fatigue Monitoring for Piping, Vessel, Heat Exchanger

Fatigue Monitoring for Piping, Vessel, Heat Exchanger

Product catalog summary

Overview: Gantner Instruments offers a comprehensive fatigue monitoring system designed for piping, vessels, and heat exchangers in power plants and process industries. This system utilizes both additional sensors and existing process instrumentation to acquire load data, perform transient and cycle counting, and assess fatigue.

Key Features:

Transient/Cycle Counting: Utilizes standard process instrumentation for accurate monitoring.
Component Load Monitoring: Employs robust thermocouples for reliable data acquisition.
Automated Analysis: Features automated rainflow cycle counting for thermal and pressure transients, and online detection of thermal events such as thermo-shock and thermal stratification.
Data Acquisition: Capable of operating in harsh environments, including nuclear power plant containments, using Gantner Instrument’s Q.series devices.
Automated Reporting: Provides load and fatigue overview reports, with notifications for exceeded thermal load limits and fatigue usage factors.

Benefits:

Accurate assessment of real thermal loads and operating conditions.
Identification of load conditions causing fatigue, enabling optimization of operating modes.
Supports long-term operation, integrity concepts, and inspection plan improvements.

System Design & Engineering:

Includes evaluation of components, system design, cable routing, and mechanical drawings.
Manufacturing of system boxes with factory acceptance tests, system erection, commissioning, and recurrent testing of sensor accuracy.

Local Sensors: Utilizes thermocouples for thermal load detection, with specific configurations for stratification and plug flow/thermal shock scenarios. The sensors are maintenance-free and stable under high radiation.

Contact Information: Gantner Instruments GmbH, headquartered in Austria, with offices in multiple countries. Contact via phone or email for more information.

Catalog excerpts

Fatigue Monitoring For Piping, Vessel, Heat Exchanger

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Gantner Instruments provides a robust state-of-the-art fatigue monitoring system for load data acquisition by additional sensors or for transient / cycle counting and fatigue assessment based on existing process instrumentation. With automated data analysis features for thermal load cycle counting, transient tracking and the web browser based dashboards a reliable overview about all monitored components is available on standard computers. For detailed stress and fatigue analysis a dedicated software solution is available. With fatigue monitoring you can: ■ gather the real thermal loads at components...

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Fatigue Monitoring for Piping, Vessel, Heat Exchanger-3

Individual Design and Application SCADA / I&C Operational Data of Plant Systems NiCr / Ni Ethernet Modbus/TCP, OPC UA, OsiSoft, PI, … Cold Junction Compensation Office Computer (web browser) Status, Alarm Office Computer (fatigue software) Status, Alarm, Data Analysis Ethernet Data, Sync, Config Ethernet Data Stream Ethernet Data, Sync, Config Database Local Sensors for Thermal Load Detection System Design & Engineering thermocouples in case of stratification 7 valuation of components to be monitored E thermocouples in case of plug flow / thermal 2 shock ystem design and layout with engineering...

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Fatigue Monitoring for Piping, Vessel, Heat Exchanger-4

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All Gantner Instruments catalogs and technical brochures

*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.

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