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Technical Catalog

Technical Catalog
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Technical Catalog

Product catalog summary
Specifications:
The document provides detailed specifications for lubricated bearings in motors, highlighting standard motor types and special designs for higher axial forces. It specifies the use of cylindrical roller bearings (NU series) for certain motors, with considerations for radial force to prevent slippage and reduced bearing life.
Procedures:
Maintenance procedures emphasize the importance of lubrication intervals based on motor orientation and environmental conditions, recommending halved intervals for vertical shafts or dusty environments.
Technical Data:
Detailed tables provide information on allowable radial and axial forces, relubricating intervals, and lubricant amounts for different motor frame sizes and pole numbers. Specifications for painting and storage conditions are also included.
Recommendations:
Consultation is advised for motors with special requirements or operating under severe conditions to ensure appropriate bearing construction. Specific values should be consulted for different frequencies or unique environmental conditions.
Key Data from Tables:
Tables specify relubricating intervals, lubricant amounts, allowable forces, and painting specifications conforming to ISO 12944 C3M class.
Critical Information:
Proper maintenance of bearings is crucial for longevity. Special designs are available for motors requiring higher axial force capabilities, and consultation is recommended for non-standard conditions.
Shaft End:
Standard motors have a single-sided shaft end with a wedge, customizable with shaft ends on both sides upon request.
Vibration:
Dynamic balance of transmission elements and the fan should be ensured before opening the keyway on the shaft end.
Noise Level:
Noise levels are below specified limits, with the fan being the most significant source. Noise increases by about 4dB(A) at 60 Hz.
Voltage and Frequency:
Motors are standard at 400 V and 50 Hz, with variations available. Temperature may rise by up to 10K with voltage and frequency changes.
Mechanical and Electrical Construction:
Various mounting configurations are available, with insulation in Class F and H. Motors are designed for overloads and various operating regimes.
Nominal Power and Torque:
Nominal power is delivered at nominal voltage and frequency, with efficiency calculated by summing losses.
Single-Phase Motors:
Designed with permanent circuit capacitors or start-up + permanent circuit capacitors, suitable for different applications.
Smoke Extraction Motors:
Certified to operate at 300°C for 2 hours, designed for continuous and short-term emergency operations.
Ex-proof and Crusher Motors:
Designed for hazardous environments and heavy-duty applications, with specific operational characteristics and efficiency standards.
Operational Characteristics:
Efficiency and power coefficients are provided, with recommendations for speed control applications using frequency converters.
Maintenance:
Guidelines for lubrication and maintenance are provided, emphasizing the use of correct grease types and procedures for bearing replacement.
Motor Malfunctions and Remedies:
Potential mechanical and electrical failures are listed with possible causes and solutions.
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Catalog excerpts

Technical Catalog-3

INDEX Gamak Factory Export Product Range Technical Information Dual Speed Motors, 4/2 poles, 1500/3000 RPM (Constant Load Torque) Dual Speed Motors with 8/4 poles, 750/1500 RPM (Constant Load Torque) Dual Speed Motors, 6/4 poles, 1000/1500 RPM (Constant Load Torque)) Dual Speed Motors, 4/2 poles, 1500/3000 RPM Proportional to the Square of the Load Torque) Dual Speed Motors, 8/4 poles, 1500/3000 RPM Proportional to the Square of the Load Torque) Dual Speed Motors, 6/4 poles, 1500/3000 RPM Proportional to the Square of the Load Torque) Options Three Phase Squirrel Cage Induction Motors Foot-Mounted...

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Technical Catalog-4

GAMAK was founded in 1961 to overcome the shortage of domestic products in the field of “Electric Motor”, which is one of the most important products needed by the Turkish industry for manufacturing. In a short time, we started to produce the first electric motors of Turkish origin. We created an alternative that eliminated the problems associated with the cost, spare parts supply and price by the use of imported motors. We have been appreciated for our quality. We have continued to grow and develop day by day. In half a century, we have become one of the leading electric motor manufacturers...

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Technical Catalog-5

As one of the few companies in the world that can produce its own wire, we use wires that we thin between 2 mm - 0.2 mm for our products. In our facility where we have one of the few laboratories in Europe, we produce the highest standard products with maximum efficiency. On one hand, we produce motors with high efficiency (IE2 - IE3), on the other hand, we create the infrastructure required for the production of new generation, efficient motors (IE4) with our R&D investments. Thanks to this potential, we manage the production in a fast, dynamic and flexible fashion. With our ability to produce...

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Technical Catalog-6

• Single Phase • Permanent Circuit Capacitor • Start-up + Permanent Circuit Capacitor Standard Series Motors • Single Speed • IE • IE2 • IE3 • Dual Speed • Constant Load Torque • Load Torque Proportional to the Square of the Speed PRODUCT RANGE • 3 Phase Motors • Smoke Extraction Motors • Smoke Extraction Foot Mounted Motors • Dual Speed Single Speed Ventilation • Pad Mounted Smoke Extraction Motors • Single Speed • Dual Speed • Ex-Proof Motors Special Series Motors

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Technical Catalog-7

PRODUCT CODING MOTOR CODING Voltage Motor Special Characteristic Version Motor Types Special Shaft Motors European Motors Milking Machine UL Motors Motors Tropic Crusher Motors Motors Marine Motors General Purpose Attachable Feet Housings IE1 General Purpose Attachable Feet Housings IE2 General Purpose Attachable Feet Housings General Purpose Attachable Feet Housings IE4 General Purpose Fixed Feet Housing IE1 General Purpose Fixed Feet Housing IE2 General Purpose Fixed Feet Housing IE3 Package Length Frame Length Motor Types Level6 Feet Housing Selection Standard Fixed Feet Housing Cast Iron...

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Technical Catalog-8

TECHNICAL DATA TECHNICAL INFORMATION

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Technical Catalog-9

This catalog is prepared to give necessary information on the mechanical and electrical characteristics of 3-phase, cage rotor, fully closed, asynchronous motors manufactured for general use in the industry in accordance with the recommendations of the Turkish Standards Institute “TS” and the International Electrotechnical Commission “IEC”. Frame, Bearing Carrier Covers and Flanges The materials used in the motor bodies, bearing carrier covers and flanges are given in the following table according to their size. GAMAK asynchronous motors are designed, manufactured and controlled in accordance...

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Technical Catalog-10

TECHNICAL DATA MECHANICAL CONSTRUCTION Note: This standard does not cover the special protection degrees required by machines that are intended to be operated in explosive environments and extraordinary operating conditions such as moisture, corrosive vapors, insects and fungi. GAMAK electric motors are manufactured in accordance with IP 55 protection degree to be able to operate in dusty and humid environments. For this reason, motors can be put into operation in a covered outdoor environment without the need to take any special precautions against mild atmospheric conditions. Motors should...

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Technical Catalog-11

TECHNICAL DATA Reinforced Design with Cylindrical Roller Bearing (For High Radial Forces) Frame Size 132 160 180 200 225 250 No of Poles Front Bearing Rear Bearing Please consult us if belt/pulley drive is used on motors with frame size 132 and above, as you may need to choose cylindrical roller bearing design. Frame Size No of Poles Front Bearing Rear Bearing Lubrication Nipples Orders of Bearings Lubrication Nipples Roller Bearing Fixed Bearing In motors where the design with the cylindrical roller bearing (NU series) is used, there will be slippage between the rolling surfaces of the bearing...

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Technical Catalog-12

Allowable Radial Forces HORIZONTAL SHAFT Pulling Fr= Radial force (N) X = Distance between the shaft step and the force application point (mm). Xmax equals to the shaft length The pulley axis should remain within the shaft length. Reinforced Design with Cylindrical Roller Bearing (Axial Force Fa = 0) Frame Size * Given upon request. * For these values, please consult. 22 Standard Design with Fixed Ball Bearing (Axial Force Fa = 0) Frame Size Shaft / Down Force Down Frame Size P : Motor power (kW) n : Speed at full load (RPM) D : Pulley diameter (mm) k : Belt tension coefficient (approx.) • For...

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Technical Catalog-13

HORIZONTAL SHAFT Pulling Shaft / Down Force Down HORIZONTAL SHAFT VERTICAL SHAFT Frame Size Shaft / Down Force Down VERTICAL SHAFT Frame Size Allowable axial external forces standard design with fixed ball bearing * For these values, please consult. 24 TECHNICAL DATA Allowable axial external forces standard design with fixed ball bearing MECHANICAL CONSTRUCTION

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Technical Catalog-14

HORIZONTAL SHAFT Pulling Shaft / Down Force Down VERTICAL SHAFT In our standard production, the shaft end of the motors is single-sided and is fitted with an appropriate wedge (TS EN 50 347 / IEC 60 072-1). In addition, a thread in accordance with DIN 332-2 shape “D” is tapped on the shaft end. Upon request, motors can be manufactured with shaft ends on both sides. The shaft end runout, the concentricity of the flange step and the perpendicularity of the surface are within the normal class limits specified in TS EN 50 347 / IEC 60 072-1. Upon request, manufacturing can also be made within the...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.