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Safety Immersion Heaters ROTKAPPE® with Anti-Burn System

Safety Immersion Heaters ROTKAPPE® with Anti-Burn System

Safety Immersion Heaters ROTKAPPE® with Anti-Burn System

Product catalog summary
Overview: The document discusses ROTKAPPE safety immersion heaters equipped with an Anti-Burn System designed to minimize thermal damage in tanks and plants due to fluid loss. These heaters are suitable for liquid solutions up to 100°C and can be installed vertically or horizontally.
Key Features:
  • Anti-Burn System: Automatically switches off the heater if the immersion tube temperature becomes too high, preventing damage from low fluid levels, no fluid, or restricted heat transfer.
  • Installation Flexibility: Can be installed in various orientations to meet diverse application requirements.
  • Safety Devices: Despite the Anti-Burn System, standard overheating and dry-running protection devices are still necessary.
Connection Types:
  • 1- or 2-phase connection: The system requires manual reset after activation, ensuring other safety devices are operational.
  • 3-phase connection: Utilizes a differential current monitor (DSW 3/2) and power relay to switch off the heater, requiring manual reset.
Differential Current Monitor (DSW 3/2):
  • Monitors phase currents and switches off the power contactor if power consumption imbalance exceeds 5.0%.
  • Displays process parameters and error messages when limits are exceeded.
  • Cannot be used with phase angle control or signal packages altering sinus waves.
  • Features IO link capability for data transfer to a PLC, allowing additional parameter monitoring.
Technical Specifications:
  • Dimensions: 45 mm (w) x 86 mm (h) x 80 mm (d)
  • Mounting: 35 mm rails (EN 60715)
  • Ambient Temperature: -25 to 60°C
  • Humidity: 10-95% (no condensation)
  • Supply Voltage: 24 V DC ± 15%
  • Power Consumption: 2.5 W at 24 V DC
  • Measuring Inputs: 3 x I with IMAX = 16 A~
  • Output: Relay contact 230 V / 3 A~
Conclusion: ROTKAPPE safety immersion heaters with the Anti-Burn System provide enhanced safety for heating applications, with flexible installation options and comprehensive monitoring through the DSW 3/2 differential current monitor.
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Catalog excerpts

Safety Immersion Heaters ROTKAPPE® with Anti-Burn System-1

ROTKAPPE safety immersion heaters with Anti-Burn System minimise possible thermal damage to plants and tanks in the event of partial or complete loss of the liquid being heated. The following „critical" situations in liquid solutions up to 100°C can be avoided by using a safety immersion heater with Anti-Burn System: • Continuous operation of the heater with low fluid levels (due, for example, to evaporation of the fluid) • Continuous operation of the heater with no fluid (due, for example, to a sudden, unexpected loss of fluid) • Continuous operation of the heater when the transfer of heat from the heated immersion tube to the fluid is restricted (by, for example, heavy incrustation on the immersion tube) ROTKAPPE safety immersion heaters with Anti-Burn System can be installed either vertically or horizontally in tanks and other plants. This flexibility simplifies the planning and installation of electrical immersion heaters to meet a wide range of requirements for such applications. Please note that it is still necessary to install the normal overheating and dry-running protection devices in plants and tanks with electrical heating systems, even when using ROTKAPPE immersion heaters with Anti-Burn System. The optimum solution to this can be found in our product range of float switches, conductive level probes and the related electronic controllers. We will gladly advise you in the solution of your safety problems. The integrated Anti-Burn System reacts to unpermis-sibly high immer-sion tube temperatures and switches off the heater. The heater remains off until the safety circuit is reset manually. This can be done only if the other safety devices are operating correctly and the tank and the heater are in good condition. The integrated Anti-Burn System is tripped if the immersion tube temperature becomes too high and switches off the heater with the aid of our differential current monitor DSW 3/2 and a power relay. The heater then remains switched off until the safety circuits in the immersion heater and on the differential current monitor are reset manually. A prerequisite for this is that all other safety devices are functioning correctly and that the tank and the heater are in good condition. The Anti-Burn System can be installed in all three-phase immersion heaters with rated voltages of up to 400 V and a current consumption of 1,8 to 16 A. Ral GALVATEK S.A.S - 9, rue de la Tour du Mesnil-Renard - 78270 Bonnieres, France www.galvatek.com - Tel. 01 30 93 07 57 - [email protected]

 Open the catalog to page 1
Safety Immersion Heaters ROTKAPPE® with Anti-Burn System-2

The differential current monitor DSW 3/2 monitors the currents in the individual phases (L1, L2, L3) of a three-phase mains supply. When the limit value set for power consumption imbalance is exceeded, the power contactor is switched off via the relay contact. The limit value recommended for power consumption imbalance is 5.0 %. The effective process parameters (e.g. Phase current) are indicated on the display. If values exceed or fall below the set limits, the contact switches and the display shows the respective error message. The DSW 3/2 differential current monitor reacts in the following...

 Open the catalog to page 2

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.