DMC-41x3 Series
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Ethernet/RS232/USB Econo Series, 1– 8 axes DMC-41x3 Series Product Description ■ Packaged or card-level controller in 1 through 8 axis versions: DMC-41x3 where x=1,2,3,4,5,6,7,8 axes ■ (1) 10/100BASE-T Ethernet port with Auto MDIX (1) USB port–main (1) RS232 port up–aux ■ User-configurable for stepper or servo motors on any combination of axes. Optional firmware for piezo-ceramic motors. Configurable for sinusoidal commutation ECONO DMC-41x3 motion controller. Available as card-level or box-level in 1- through 8-axis versions. The DMC-41x3 motion controller is Galil’s latest generation Econo motor controller. Compared with the DMC-21x3 Econo controller, the DMC-41x3 offers the following enhancements: 100BASE-T Ethernet, aux RS232 port, USB port, uncommitted analog inputs, accepts 15 MHz encoder frequencies, more program memory, and faster sample frequencies. The DMC-41x3 also accommodates the same stepper and servo motor drives used in the DMC-40x0 Accelera series and allows two 4-axis 500 W drives to be installed in the 8-axis controller package. The DMC-41x3 is available as a box-level or card-level motion controller. The unit operates stand-alone or interfaces to a PC with Ethernet 10/100BASE-T, or USB. It includes optically isolated I/O in addition to analog inputs and outputs. The DMC-41x3 controller and drive unit accepts power from a single 20–80 VDC source. The DMC-41x3 is available in one through eight axis formats, and each axis is user-configurable for stepper or servo motor operation. Standard programming features include PID compensation with velocity and acceleration feedforward, multitasking for simultaneously running up to eight programs, and I/O processing for synchronizing motion with external events. Modes of motion include point-to-point positioning, position tracking, jogging, linear and circular interpolation, contouring, electronic gearing and ECAM. Like all Galil controllers, the DMC-41x3 controllers use Galil’s popular, intuitive command language, making them very easy to program. GalilTools servo design software further simplifies system set-up with “one-button” servo tuning and real-time display of position and velocity information. Features ■ Accepts up to 15 MHz encoder frequencies for servos. Outputs pulses up to 3 MHz for steppers ■ PID compensation with velocity and acceleration feedforward, integration limits, notch filter and low-pass filter ■ Modes of motion include jogging, point-to-point positioning, contouring, PVT, linear and circular interpolation, electronic gearing and electronic cam. Features elliptical scaling, slow-down around corners, infinite segment feed and feedrate override ■ Over 200 English-like commands including conditional statements and event triggers ■ Non-volatile memory for programs, variables and arrays. Multitasking for concurrent execution of up to eight programs ■ Optically isolated home input and forward and reverse end-of-travel limits for every axis ■ Uncommitted, isolated inputs and isolated outputs 1- through 4-axis models: 8 inputs and 8 outputs 5- through 8-axis models: 16 inputs and 16 outputs ■ High speed position latch for each axis and output compare ■ 8 uncommitted analog inputs ■ Dual encoder inputs for each servo axis ■ Accepts single 20–80 VDC input ■ Available with internal stepper and servo drives. Or, connect to external drives of any power range ■ Available as card-level or with metal enclosure ■ Communication drivers for Windows, Mac OSX, and Linux ■ Custom hardware and firmware options available www.galilmc.com / Galil Motion Control, Inc. 1

Ethernet/RS232/USB Econo Series, 1-8 axes System Processor ■ RISC-based, clock multiplying processor with DSP functions Communications Interface M (1) 10/100BASE-T Ethernet port with Auto MDIX Commands are sent in ASCII. A binary communication mode is also available as a standard feature ■ 2D Linear and Circular Interpolation with feedrate override ■ Linear Interpolation for up to 8 axes ■ Electronic Gearing with multiple masters and ramp-to-gearing ■ Program memory size—2000 lines x 80 characters ■ 16,000 total array elements in up to 30 arrays ■ PID with velocity and acceleration...

Ethernet/RS232/USB Econo Series, 1-8 axes IK Ethernet port blocking Servo Motor AU Set current loop gain DV Dual loop operation Stepper Motor KS Stepper motor smoothing YA Step drive resolution YB Step motor resolution YS Stepper position maintenance Internal Sine Commutation Analog configuration Input interrupt Output compare function Output port Value of analog input x State of digital input x State of digital output x System Configuration Burn parameters BR Brush motor enable BV Burn variables and arrays CC Configure communications port CE Configure encoder type CF Configuration...

Ethernet/RS232/USB Econo Series, 1-8 axes Ethernet W/WOBase-T Amplifier Board Motor Output 72 General I/O Axes A thru D 44-pin Hi-density Female D-sub 5 Electronic Lockout-isolated input* 6 Limit switch common 22 Reverse limit A-isolated ^ 23 Reverse limit B-isolated ^ 24 Reverse limit C-isolated ^ 25 Reverse limit D-isolated^ 36 Forward limit A-isolated ^ 37 Forward limit B-isolated ^ 38 Forward limit C-isolated ^ 39 Forward limit D-isolated ^ 72 General I/O Axes E thru H 44-pin Hi-density Female D-sub 5 Electronic lockout-isolated input* 6 Limit switch common 22 Reverse limit E-isolated ^...

Ethernet/RS232/USB Econo Series, 1-8 axes DMC-41x3 Servo Drive Options The AMP-43040 contains four transconductance, PWM amplifiers for driving brushless/brush servo motors. Operating at up to 7 Amps cont, 10 Amps peak, 20-80 VDC. The gain settings of the amplifier are user-pro- grammable at 0.4,0.7 and 1 Amp/Volt. The switching frequency is 60 kHz. The drive for each axis is software configurable to operate in either a chop- per or inverter mode. The chopper mode is intended for operating low inductance motors. The amplifier offers protection for over-voltage, under- voltage, over-current,...