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MOUNTED BEARING UNITS

MOUNTED BEARING UNITS
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MOUNTED BEARING UNITS

Product catalog summary
Overview: The document is a comprehensive technical catalog for mounted bearing units by Nippon Pillow Block Co., Ltd., detailing various types of bearing units, their structures, features, and specifications. It includes information on ball bearing units and spherical roller bearing units, along with installation guides and engineering information.
Technical Section: This section describes the structure and features of ball bearing units, highlighting their load capacity, self-aligning mechanism, sealing performance, and lubrication process. The units are made from high carbon chromium bearing steel with precision honed raceways and riveted steel cages.
Selection Guide: A guide is provided for selecting different series of bearings, such as high/low temperature, corrosion-resistant, air handling, and dust-resistant units, to help users choose the appropriate model for their application.
Models and Features: A list of models is provided, detailing their features and applications, including configurations like pillow block units, flange units, and take-up units.
Rating Life and Load Calculations: The document explains rating life and load calculations for bearings, including grease life, bearing load distribution, and dynamic equivalent load, with examples for practical applications.
Operating Conditions: Information on allowable rotating speeds, temperature ranges, and housing material strength is provided to ensure optimal performance under specific conditions.
Design and Installation: Guidelines for shaft and mounting base design, along with installation precautions, preparation, and lubrication, are included to ensure proper setup and maintenance.
Materials and Performance: Details on materials used for bearings and housings are provided, along with performance metrics like friction torque and temperature increase.
Appendix: The appendix includes tables for dimensional tolerances, conversion charts, and mechanical properties of materials, serving as a reference for engineers and technicians.
Design Improvements: New housing designs eliminate support ribs, increasing strength and reducing weight, with compatibility for various models without modifications.
Installation and Handling: FYH Ball Bearing Units are easy to install, with no additional lubrication or seal installation required, and feature four locking mechanisms.
Series and Models: Units are available in several series, each designed for specific environmental and operational conditions.
Temperature Specifications: Specifications for high and low temperature series include operating ranges, grease types, and seal materials.
Air Handling Series: Designed for high-speed applications with tighter bore tolerances and non-contact seals to reduce noise and vibration.
Dust Resistant Units: Feature triple-lip seals for contamination resistance, suitable for high contamination environments.
Corrosion Resistant Series: Available in various sizes and styles, customizable for specific applications.
Specifications and Features: The document outlines various types of bearing units and their applications, highlighting materials for dust and moisture protection and innovative set screw designs.
Models and Applications: A comprehensive list of FYH Ball Bearing Units and inserts is provided, detailing model types, bearing bore diameters, and applications.
Key Features: Features like backside guard, NU-LOC bearings, and Bullet Point set screw are highlighted for their operational benefits.
Model Details: Detailed tables list model types, bearing bore diameters, and shaft dimensions for various units.
Conclusion: The document serves as a technical guide for selecting appropriate bearing units based on application requirements, emphasizing durability, ease of installation, and environmental resistance.
Specifications and Calculations: The document provides formulas and examples for calculating chain drive load, gear transmission load, bearing load distribution, and dynamic and static load ratings.
Strength of Housings: Information on static rupture strength for various housing materials is provided, along with design considerations for shafts and mounting bases.
Specifications: Specifications for dowel pins, nomenclature, accuracy, and internal clearance are outlined, with tables providing detailed breakdowns.
Materials: Bearings are made from high-quality bearing steel, with housings made from materials like gray cast iron and stamped steel.
Performance: Bearing friction torque and temperature increase are discussed, with formulas provided for calculations.
Handling and Installation: Installation procedures for set screws and adapter style units are detailed, emphasizing proper torque settings.
Installation of Units with Eccentric Locking Collars: Instructions for installing eccentric locking collar bearings and units with covers are provided, along with test run and periodic inspection guidelines.
Supply of Grease: Recommendations for re-greasing schedules and grease amounts are provided.
Replacing Bearings: Procedures for replacing bearing inserts and inspecting housings are outlined.
Dimensional Tables for Ball Bearing Units: Dimensional tables for various types of pillow block units are included.
Specifications: Detailed specifications and dimensions for flange units and bearings are provided, focusing on corrosion-resistant series.
Procedures: Instructions for selecting correct part numbers and ensuring compatibility are given.
Standards and Tolerances: Tolerances for mounting surfaces and bolt hole positions are specified.
Recommendations: Specific grease fittings and housing materials are recommended for enhanced durability.
Key Data from Tables: Tables provide data on dimensions, load ratings, and mass for each unit type.
Critical Information: Emphasis is placed on selecting correct part numbers and grease fittings for proper function.
Overview: Detailed specifications and dimensions for ball bearing inserts are provided, including load ratings and set screw specifications.
Specifications: Dimensions, load ratings, and set screw specifications are listed for each bearing type.
Product Types: Various series of ball bearing inserts are described, each with specific features.
Remarks: Notes on cleanliness and seal types for certain products are included.
Key Data: Tables highlight critical parameters such as mass, load ratings, and dimensions.
Overview: Detailed technical specifications for bearings and components, including ball bearing inserts and spherical roller bearing units, are provided.
Ball Bearing Inserts: Specifications for ball bearing inserts are listed, including shaft diameter and load ratings.
Bearing Adapters: Specifications for bearing adapters are detailed, including compatibility with different shaft sizes.
Parts and Accessories: Part numbers for covers and mounting bolt references are provided.
Spherical Roller Bearing Units: Features of spherical roller bearing units are outlined, emphasizing self-aligning capability and sealing options.
Locking System: The Z-Lock system is introduced, providing a 360-degree locking mechanism.
Models: A list of spherical roller bearing unit models is provided, detailing design and locking mechanisms.
Specifications and Features: Specifications for spherical roller bearing units and inserts are provided, focusing on locking mechanisms.
Nomenclature: Nomenclature for spherical roller units is based on model codes and accessory codes.
Engineering Information: Details on limiting speeds, load ratings, and life calculations are provided.
Installation Guide: Precautions, preparation, and installation steps are outlined, with torque specifications for bolts and set screws.
Tables and Data: Tables provide specifications for shaft tolerances, bolt tightening torques, and allowable shaft expansion.
Specifications: Detailed specifications for set screws and shaft expansion are provided, with tables listing sizes and torques.
Procedures: Lubrication procedures are outlined, emphasizing the use of specific grease types.
Norms and Recommendations: Recommendations for lubricant compatibility and re-greasing intervals are provided.
Tables and Data: Tables provide lubrication schedules and grease amounts for maintenance.
Installation Guide: A QR code for an installation video is provided for visual guidance.
Figures and Diagrams: Figures illustrate correct component alignment during installation.
Summary of Technical Document:
Tolerance Classes: Tolerance classes from IT14 to IT18 are specified for basic sizes.
SI Unit Conversion Charts: Conversion charts for various units are provided, including force and stress.
Inch-Meter Conversion Chart: A conversion chart for inches to millimeters is included.
Hardness Conversion Chart: Conversion between different hardness scales is provided.
Viscosity Conversion Chart: Kinematic viscosity conversions are listed.
Mechanical Properties of Metal Materials: Modulus of elasticity and ultimate strength for various materials are outlined.
Key Takeaways: The document serves as a reference for engineers, providing essential conversion charts and mechanical properties for design and analysis.
Ball Bearing Inserts: Specifications for various ball bearing inserts are provided, highlighting differences in outer ring width.
Special Specification Items: Special specifications for grease types and seals are listed.
Appendix Table 18 - Spherical Roller Bearing Units Interchange Guide: An interchange guide for spherical roller bearing units is provided, detailing unit numbers and part numbers across manufacturers.
Contact Information: Contact details for Nippon Pillow Block Co., Ltd. are included.
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Catalog excerpts

MOUNTED BEARING UNITS-1

MOUNTED BEARING UNITS MOUNTED BEARING UNITS NIPPON PILLOW BLOCK CO., LTD.

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MOUNTED BEARING UNITS-2

NIPPON PILLOW BLOCK CO., LTD. HEAD OFFICE 2306 Hirao Mihara-ku Sakai Osaka 587-0022 Japan TEL: +81-72-361-3750 FAX: +81-72-361-4173 www.fyhbearings.com E-mail: [email protected] INTERNATIONAL DIVISION E-mail: [email protected] FYH BEARING UNITS USA INC. 13201 FYH Drive Huntley, Illinois 60142, USA TEL: +1-847-487-9111 FAX: +1-847-487-9222 E-mail: [email protected] DOMESTIC BRANCHES IN JAPAN Tokyo Nagoya Sapporo Fukuoka Hiroshima Kase Building 116-5 F 1-3-49 Katsushima Shinagawa Tokyo 140-0012 Japan TEL: +81-3-5767-7270 FAX: +81-3-5767-7280 E-mail:[email protected] 2-1-2 Niban Atsuta-ku Nagoya...

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MOUNTED BEARING UNITS-3

Mounted Bearing Units (contents) Technical Section Technical Section Pillow Block Units Oval Flange Units 4-Bolt Flange Cartridge Units BALL BEARING UNITS Stamped Steel Flange Units Take-Up Units Cartridge Units Hanger Units Ball Bearing Inserts SPHERICAL ROLLER BEARING UNITS Technical Section Parts and Accessories Technical Section Spherical Roller Bearing Units Appendix Table Appendix Table

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MOUNTED BEARING UNITS-4

BALL BEARING UNITS Technical Section 1 Structure and Features 4 Rating Life of Bearings 4.1 Basic Rating Life and Basic Load Rating .. 33

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MOUNTED BEARING UNITS-5

Parts and Accessories 16 Parts and Accessories

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MOUNTED BEARING UNITS-6

SPHERICAL ROLLER BEARING UNITS Appendix Table The contents of this catalogue are subject to change without prior notice. Every possible effort has been made to ensure that the data listed in this catalog is correct. However, we can not assume responsibility for any errors or omissions. All rights reserved.

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MOUNTED BEARING UNITS-7

1 Structure and Features FYH Ball Bearing Units are manufactured to exacting standards comprising of grease sealed deep groove ball bearings and housings in various forms. Self-aligning units allow for easy installation and are supplied with grease fittings in order to facilitate quick and convenient re-lubrication. 1.1 Structure FYH Ball Bearing Units are constructed of high carbon chromium bearing steel and have precision honed raceways and riveted steel cages (Fig. 1.1). Grease fitting Outer ring with spherical outside surface Grease hole Double lip FloBack seal Ball and cage Wide inner ring...

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MOUNTED BEARING UNITS-8

3 Superior sealing performance FYH Ball Bearing Units efficiently prevent grease from leaking out of the interior of the bearing, and perform extremely well at keeping contaminates, such as dust and water, from entering. This is achieved by installing the seal to the outer ring of the bearing and installing the slinger to the inner ring of the bearing. The FloBack seal to be used in the standard FYH Ball Bearing units will contribute to the long life of the bearing. It consists of a double-lip seal which is stamped into place in the outer ring of the bearing to reduce the possibility of being...

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MOUNTED BEARING UNITS-9

5 Highly rigid and rugged cast iron housings FYH Ball Bearing Unit housings are designed so that they are optimized for reduction of deformation due to centralization of stress and load. Only the best material is selected to be cast by a highly advanced technique or press working technique, depending on the housing. Since any abnormal load on the bearing is eliminated by the housing, the life of the bearing can be extended. A Granular material baking finish coating (powder coating) helps resist corrosion and protect the surface of the housing for an extended period of time. FYH original solid...

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MOUNTED BEARING UNITS-10

2 Selection Guide 2.1 Selection Guide 1. Select the housing style that best suits your application. P - PILLOW BLOCK PA - TAPPED-BASE PH - HIGH-BASE LP - LIGHT IP - THICK PP - STAMPED STEEL F - 4-BOLT FLANGE FS - SQUARE PILOTED FL - 2-BOLT FLANGE LF - LIGHT PFL - STAMPED STEEL FA - ADJUSTABLE FB - 3-BOLT FLANGE FC - 4-BOLT FLANGE CARTRIDGE T - TAKE-UP C - CARTRIDGE H - HANGER 2. Select the shaft size and duty that is needed for your application. SU - FROM 10 MM TO 30 MM BORE SA & SB - FROM 12 MM & 1/2” TO 40 MM & 1-9/16” BORE UC - FROM 12 MM & 1/2” TO 140 MM BORE NA - FROM 12 MM & 1/2” TO 75...

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MOUNTED BEARING UNITS-11

3. Do you need to customize the bearing for your application? Select STANDARD as the default. TEMP - D2K2 -58°F TO 248°F (-50°C TO 120°C), D1K2 -40°F TO 356°F (-40°C TO 180°C), D9K2 -4°F TO 446°F (-20°C TO 230°C) WASH DOWN - STAINLESS STEEL UNITS, PLASTIC HOUSING UNITS, AIR HANDLING - S3 AIR HANDLING FIT UNITS, S5 NON CONTACT SEAL DUST - L3 TRIPLE LIP SEAL, COVERS DIRT - LT3 TIGHT TRIPLE LIP SEAL, COVERS 4. Select the locking style type for your insert. UC - SETSCREW LOCK NA - ECCENTRIC COLLAR LOCK NC - CONCENTRIC COLLAR LOCK UK - ADAPTER SLEEVE LOCK Selection application is available for download...

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MOUNTED BEARING UNITS-12

2.2 High / Low Temperature Series (suffix codes - High temperature: D1K2 & D9K2, Low temperature: D2K2) For applications that require bearing units to be used at a higher or lower temperature range than our standard models FYH offers several options. For high temperature units that require lubrication please specify D1K2 as a suffix to the standard part number. For high temperature units that do not require lubrication specify D9K2. The D9K2 insert uses a fluoro-grease that allows for excellent heat resistance and operation with minimal maintenance. Specifications for the high temperature and...

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MOUNTED BEARING UNITS-13

2.2.1 Rotational speed adjustment due to shaft fit A marginal degree of clearance is typically used to facilitate easy installation of a bearing to a shaft. The amount of clearance between the bearing and shaft must be factored in to determine the maximum allowable rotational speed, and as rotational speed is increased, the amount of clearance must be decreased. Table 2.3 shows the factor that must be used to correct the allowable rotational speed. The maximum rotational speed is determined by multiplying the speed found in Table 6.1 by the factors below. Table 2.3 Fitting factor of ball bearing...

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MOUNTED BEARING UNITS-14

WASH DOWN 2.3 Corrosion Resistant Series The Corrosion Resistant Series is available in a wide array of sizes and styles, and units may be customized with a number of different specialized options to accommodate virtually any application. Federal compliance can be assured with FYH Bearing Units. S6 STAINLESS INSERT RINGS BALLS CAGE GREASE SEALS SLINGER ANTI-ROTATION PIN SET SCREWS AVAILABLE SIZES CLEARANCE S7 PLATED INSERT RINGS BALLS CAGE GREASE SEALS SLINGER ANTI-ROTATION PIN SET SCREWS AVAILABLE SIZES CLEARANCE SUJ2 + (zinc plated + trivalent chromate treatment) SUJ2 NYLON H1 FOOD GRADE (FDA...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.