Two Station Paste Application – Torque Converter Shells

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Two Station Paste Application – Torque Converter Shells

Product catalog summary

System Specifications

Assembly: The system is designed for 9 ½”, 10”, 248 mm steel impeller shell assemblies.
Paste Filler Metal: Utilizes Fusion 2BY-1900WF-780, a fluxless copper (AWS BCu-1a) with a liquidus temperature of 1980°F/1082°C.
Production Rate: Capable of processing 360 assemblies per hour, with each assembly containing 31 blades across 3 rows.
Dimensions: The system measures 68”W x 60”D with a load height of 40”.
Utilities: Requires 480 VAC, 3 Phase electrical supply and compressed air at 80 PSI.
PLC: Controlled by an Allen Bradley 5/04 with a Panel View 1000 color operator interface.
Safety Features: Equipped with Lexan® perimeter guarding and an interlocked door for safety.

Operational Sequence

Torque converter shells are fed into the pasting system via a driven feed conveyor.
Two shells are metered into the paste area where spindle servo motors engage the shell center hole.
The shells rotate while twelve dispenser guns apply 93 “dot” deposits to the joint areas, processing two complete shells every twenty seconds.
Post-pasting, the shells exit onto a roller conveyor for further processing in an atmosphere brazing furnace.

Special Features

The paste is automatically pumped from 30-gallon containers into two, two-gallon capacity reservoirs, with levels maintained automatically.
Dispenser guns are mounted on quick-adjust mounting plates for flexibility.
A vision system with cylinders and rotary actuators allows for repositioning of paste nozzles to accommodate different part configurations and sizes.
The system supports quick changeover procedures to efficiently handle all part sizes.

Catalog excerpts

Two Station Paste Application – Torque Converter Shells-1

Brazing & Soldering Ask for APPLICATION DATA No. 538 – Torque Converter Shells Video Two Station Paste Application System Specifications Assembly: 9 ½”, 10”, 248 mm steel impeller shell assemblies. Paste Filler Metal: Fusion 2BY-1900WF-780, fluxless copper (AWS BCu-1a) 1980°F/1082°C liquidus. Production Rate: 360 assemblies per hour; joints per assembly: 31 blades x 3 rows. Dimensions: 68”W x 60”D x 40” load height. Utilities: Electrical 480 VAC, 3 Phase; Compressed air (80 PSI) PLC: Allen Bradley 5/04 with Panel View 1000 color operator interface. Safety Features: Lexan® perimeter guarding with interlocked door. Sequence: 1. Torque converter shells enter pasting system on driven feed conveyor. 2. Two shells are metered into the paste area where spindle servo motors engage the shell center hole. 3. Shells rotate as (12) dispenser guns apply 93 “dot” deposits to the joint areas. (Two complete shells every twenty seconds) 4. After pasting, shells exit the pasting area onto the roller conveyor for processing in an atmosphere brazing furnace. FUSION INCORPORATED 4658 E. 355th St., Willoughby, OH 44094 Phone 1-800-626-9501 • (440) 946-3300 Fax (440) 942-9083 • e-mail: [email protected] Web: www.fusion-inc.com Twelve dispenser guns apply 93 accurate paste deposits in 20 seconds. See Reverse Side for 3-D System Drawings

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Two Station Paste Application – Torque Converter Shells-2

Two Station Paste Application System Special Features • Paste is automatically pumped from 30 gallon containers into (2), two gallon capacity reservoirs. Level of reservoirs is maintained automatically. • Dispenser guns mounted on quick-adjust mounting plates. • Vision system with cylinders and rotary actuators to reposition paste nozzles for different part configurations and sizes. • Quick changeover procedure so system can run all part sizes efficiently.

Open the catalog to page 2

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