Brazing & Soldering Automation
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Brazing & Soldering Automation - 1

Brazing & Soldering Automation > Copper, brass, steel, stainless,carbide, aluminumany base metal combination is a candidate for the Fusion Process. Alloys Applicators Machines > 4658 East 355th Street, Willoughby, Ohio 44094Phone (800) 626-9501, (440) 946-3300 Fax (440) 942-9083Web: www.fusion-inc.comE-Mail: info@fusion-inc.com North American Sales Offices > Chicago ו Cincinnati Dallas Օ Detroit Los Angeles New York Օ Rochester Tampa Օ Calexico, CA Mexico City, Mexico Monterrey, Mexico Օ Toronto, Canada Overseas Sales Locations > Korea Hong Kong Օ Japan South Africa Օ Israel The Netherlands United Kingdom Օ Spain Sweden Switzerland Օ Australia Denmark Օ Eastern Europe Turkey France Օ Italy Germany Օ Taiwan Peoples Republic of China Subsidiaries > Fusion Automation, Inc. Harlow, England Phone (44) 1279 443122 Fax (44) 1279 4 24057 E-Mail: salesuk@fai-uk.comFusion Automation JapanTokyo, Japan Phone (81) 4 2709 5223 Fax (81) 4 2709 5224 E-Mail: rrai@fusion-inc.com Bulletin T-101/ENG ҩ 2003 Fusion, Inc. All Rights Reserved Printed in U.S.A. size="-3">

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Brazing & Soldering Automation - 2

Automatic dispenserapplies premeasured deposits of FusionPaste Alloy to coppertube joints. For over 40 years, Fusion has been providingautomation solutions for manufacturers engaged in production brazing and soldering. Fusion takes a process approach to automating your application. This process consists of three key ingredients: Paste Alloys, Applicator Equipment, and Automatic Machines. Your operation will be transformed with the overall goal of reducing metal joining costs through increased productivity.With the Fusion Process, joint quality is virtuallyguaranteed, due to the elimination...

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Brazing & Soldering Automation - 4

Rotary machine conveys fix- tured parts through brazing alloy application, heating and cooling cycles. Standard Features > Welded frame made of 4Ք x 4 x 1/4Ԕ wall steel tubing with a 3/4 thick Blanchard ground top plateԕMachine frame is powder coated Machine frame has adjustable legs for easy height adjustment,plus adjustable leveling feet for making fine adjustments.ՕOperator Station with PLC Interface makes part changes quickand easy with recipe function while providing machine diagnostics for quick troubleshootingGas Flowmeter and Manifold Manometer to verify process settings ՕAir and...

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Oscillating burners dis-tribute heat evenly throughout joint area; timed air and water sequence cools part and fixture for safe unloading.Dual heat stations feature independent control and hi/lo flamecontrol to conservefuel. 8 www.fusion-inc.com 9 >

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Brazing & Soldering Automation - 6

Precisely positionedgas/air burners are focused on copper and brass valve assembly joints. > Single-axis robots provide the ultimate in heating flexibility. Burner positions can be easily changed byselecting storedדrecipes through the machine PLC and Panel View Interface. Radiant-type, gas/airheat provides broad,uniform coverage, ideal for multiple, closely-spaced joints. Rapid, localized heat ofan induction coil isideal for applicationswhere flame is prohibitive. Gas/oxygen heat bringslamp bulb ferrule joints to 1440԰F liquidus tem- perature of filler metal. 10 www.fusion-inc.com 11 >

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Brazing & Soldering Automation - 7

Single-axis robot guides applicator gun to dispense paste alloy to tube joints. > Dual station pastingsystem utilizes simple, motor-driven spindles to apply 360stripedeposit to brass compo-nent at 300 per hour rate. Compact system appliessix deposits of copper paste simultaneously to steel fuel rail assem- bly. After pasting,operator loads assemblyonto furnace belt at 400 per hour. > Robot applies nickel paste alloy accuratelyaround the 37 tube bundle. 12 www.fusion-inc.com 13 >

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