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Temperature controllers

Temperature controllers
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Temperature controllers

Product catalog summary
Temperature Controller Selection Guide Summary
Specifications: The guide covers various models of temperature controllers, including PXF4, PXF5, PXF9, PXR3, PXR4, PXE4, and PXH9. Key specifications include panel sizes from 48x24 mm to 96x96 mm, power supply options of 100-240 V AC and 24 V DC, and communication capabilities like RS-485 (Modbus) and RS-485 (Z-ASCII). The controllers feature 4-digit or 5-digit displays and various electrical connection types.
Control Functions: Controllers support multiple control functions such as ON-OFF, PID, Fuzzy, and Self-tuning. Advanced options like PID2 and two-degree-of-freedom PID are available for certain models. They also offer ramp soak capabilities with up to 64 steps.
Input and Output: Inputs are accepted from RTD, TC, voltage/current, and thermistor sensors. Output options include relay contact, SSR/SSC, linear current, and motor-operated valve control. Additional options include remote setpoint, current transformer, and valve position feedback.
Advanced Features: Features include fast sampling time (50 ms), universal input acceptance, compact design, bright color-LCD display, and support for multi-drop master function for synchronous heating control.
Additional Modules: Additional modules include the Control Module (PUMA/PUMB) with 2 or 4 inputs and outputs, Event I/O Module (PUME) with 8 digital inputs and outputs, and Analog I/O Module (PUMV/PUMN/PUMT) with 4 analog inputs and outputs. Communication modules for CC-Link, PROFIBUS, and Ethernet are also available.
General Specifications: Controllers operate on a power supply voltage of 100-240 V AC or 24 V AC/DC, with power consumption varying by model. They feature a backlit LCD display with 5 embossed keys and offer various alarm and output options.
Measurement Range: Detailed measurement ranges for RTD and DC voltage inputs are provided, with resolutions specified for each range.
Control Output: Various control outputs are specified, including relay contact outputs, SSR drive output, current output, voltage output, and motorized valve control output. Each type has specific characteristics.
Communication: RS-485 Communication supports Modbus RTU with various baud rates and allows connection of up to 32 units over a distance of 500 meters. Additional functions include multidrop master function and ramp soak control with multiple patterns.
Operating Conditions: Operating temperature ranges from -10°C to 50°C, storage temperature from -20°C to 60°C, and humidity up to 90% RH without condensation. Specifications for vibration and impact during transportation are provided.
Input Signal: Various thermocouple types are supported with specific temperature ranges and resolutions.
Ordering Code: Detailed ordering codes for different models with options for control outputs, alarm outputs, power supply voltage, and additional options like RS-485 communication.
Power Supply Specifications: The device operates on a power supply voltage ranging from 100 V (-15%) to 240 V (+10%) AC at 50/60 Hz, or 24 V (±10%) AC/DC. Power consumption varies with voltage and model.
Electrical Specifications: Insulation resistance is ≥ 20 MΩ at 500 V DC. The withstand voltage is 1500 V AC for 1 minute between various terminals and 500 V AC for others.
Input and Output Specifications: The device supports thermocouples, RTD, voltage, or current signals with a sampling rate of 0.5 s. Indication accuracy varies by input type.
Control and Alarm Functions: Various control outputs are offered, including relay contact and voltage pulse outputs. Alarm functions include absolute, deviation, and zone alarms with configurable settings.
Physical and Environmental Specifications: Designed for panel flush mounting, the device has a front waterproof structure rated NEMA4X (IP66 equivalent) and a rear case rated IP20.
Additional Features: Includes data backup on non-volatile memory, self-diagnosis by watchdog timer, and various user-configurable parameters for control and alarm functions.
Noise Reduction Ratio: Normal mode: 40 dB (50/60 Hz), Common mode: 120 dB (50/60 Hz).
Display and Keys: LED type with 9 keys, displaying PV, SV/MV, Parameter number, Bar graph, Status indicator.
Structure: Panel mounting with M3 screw terminal electrical connection, plastic case, IP66 and NEMA 4X equivalent rating, approx. 500 g weight.
Over-Temperature Protection: Emphasizes designing control systems with potential failure in mind, recommending independent safety equipment with a separate temperature sensor to disable the heating circuit in case of overheating.
Warning: Users are advised to read instructions carefully before operating the Digital Temperature Controller to ensure safety and proper functionality.
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Catalog excerpts

Temperature controllers-1

From simple control to advanced control

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Temperature controllers-3

CC-Link Communication Module (PUMCL) Programless Communication with Mitsubishi PLC (PUMCM) PROFIBUS Communication Module (PUMCP) Ethernet Communication Module (PUMCE) Page

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Temperature controllers-4

Fast and Precise control Universal Input • Sampling time 50 ms • Accept any signal • Control 100 ms • User can change the input type later on Variety of Control Functions Compact Design • On-off • PID2 • Fuzzy • Motor-operated-valve control • Shallow body with 58-mm depth Easy-to-See Display For configuration and data viewer software • Bright and clear color-LCD • Tallest character height in market

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Temperature controllers-5

Control Functions On-Off Control Fuzzy Control with Auto Tuning Simple and Basic Control Suppresses Overshoot by Fuzzy Calculation When process value (PV) is below the set value (SV), PXF turns on the output to energize the heater, and vice versa. In this way, PXF keeps the temperature constant by turning the output on and off based on the SV as a threshold. Without fuzzy control Fuzzy control Self Tuning Control For Changing Temperature PID Control with Auto Tuning Typical Control Based on PID Theory The controller calculates optimal PID parameters. There are 2 types of auto-tuning functions;...

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Temperature controllers-6

Functions for better user experience Simple Program Control (Ramp Soak Function) PXF automatically changes SV to the preset values at preset times. You can set up to 64 steps and 15 types of operation patterns. For example, when you bake four kinds of bread, you can divide 64 steps into four patterns to set suitable temperature for each bread. You can start/stop/suspend the operation using a user key, parameter setting, digital input, or communication. Simple Watt-Hour Metering Function Tells You the Energy Consumption With CT Heater load ■ Number of steps and patterns Steps 64 32 16 8 Without...

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Temperature controllers-7

Power supply voltage Current transformer input (option) Input type Digital input (option) Valve position feedback signal input (option for PXF5 and PXF9 only) Resistance range Alarm output (option) Transfer output (option) Remote SV input (option)

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Temperature controllers-9

For PXF9, two covers are necessary for one unit. Controller, pan el mounting adapter, water-proof packing, instruction manual 1 When using current for the remote SV input, add a 250-ohm resistor to the input terminal. *2: When using the CT input for heater burnout alarm, add one alarm output for it in the 9t

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Temperature controllers-10

Compact Type and Plug & Socket Connection type • • • • • Heating and cooling control Front waterproof structure Sampling time 500ms 2 DIs + 2 DOs available Options: alarm, RS-485 communication, transfer output, ramp soak Optimal control of multiple heating devices Energy-efficient air conditioning system Temperature input signal Room temperature Current output To heater Cattle shed Current output Heater power supply Control output Temperature input Cell A The temperature of each cell i

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Temperature controllers-11

Auto-Tuned Fuzzy Control PXR monitors the process temperature and suppress overshoot and effect of external disturbances based on the fuzzy logic, without increasing the startup time. Fuzzy control Without fuzzy control The controller tunes PID parameters when necessary; for example, at startup of the equipment, when the setpoint is changed, and/or the process temperature changed due to disturbance. External disturbance Set value change Note: For some objects to control, PID values could not be optimized. Overshoot Response to disturbnces Overshoot Response to disturbnces Ramp Soak Control (option)...

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Temperature controllers-13

Separate order items Shunt resistor (250 Q ±0.1%) Scope of delivery Controller, panel mounting bracket, watertight packing, 250 ohm resistor(for current input), instruction manual DIN rail mounting adapter (for PXR3) 1:Incompatible with two alarms specification (9th code “F” and “G”). *2:Incompatible with two control outputs specification (7th code “A”, “C”, and “E”). *3:Incompatible with two control outputs (7th code “A”, “C”, and “E”), two alarms (9th code “F” and “G”), an

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Temperature controllers-14

Simple and Easy • 1.6-mm shallow and waterproof front panel • A user can switch input type among Pt100 RTD and 9 types of thermocouples and their measuring range with front keys • On-off, PID, and fuzzy control • Relay contact output or SSR drive output Stand-by and soft-start functions Alarm output (1 or 2 points)

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Temperature controllers-15

Operation and storage conditions Controller, panel mounting bracket, watertight packing, instruction manual Separate order item

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Temperature controllers-16

Digital Controller High Speed and High Accuracy • • • • • • • • • • • Fast sampling: 50 ms Reading accuracy: 0.1% 5-digit display can show hundredths place Universal input (up to 2 points) 9 DI + 9 DO 1 AI + 2AO Relay contact, SSR/SSC drive, 4–20 mA DC, or motor-operated valve control output 64 steps ramp soak function Math function Pre-installed program templates RS-485 communication Gas Gas flow flow control control Distributor Distributor MathMath function function eliminates eliminates the need the need for external for external calculation calculation devices. devices. GP transmitter GP...

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Temperature controllers-17

Suppresses overshoot and undershoot occurs at startup or at SV change, or due to disturbances. Two-degree-of-freedom PID • Two-degree-of-freedom PID(before adjusting a and P) (with optimal a and P) PID Palette PID palette is pre-installed program templates that allow easy A user can add up to 10 parameters to each PID palette. This allows configuration for various applications. You can switch among seven more optimal batch process control. palettes by the following three methods. - Automatic switching according to PV - Manually (by changing parameter) User Key By combining the analog totalizer...

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Temperature controllers-18

Power supply voltage Control type Digital output Transfer output Power supply output for transmitter two-wire, half-duplex bit serial, asynchronous communication Digital input Other functions Ramp soak Analog input (option) Operation and storage conditions Operating temperature Control output

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.