Energy optimisation & efficiency Energy audit Energy measurement Optimisation of energy efficiency Monitoring and data analysis Fuji Electric France S.A.S.

Contents 2 - About us 3 - Energy optimisation in the process industries 5 - Energy audit 7 - Energy measurement 9 - Steam 13 - Fuel 17 - Electricity 21 - Refrigeration 25 - Air 29 - Monitoring and data analysis 31 - Optimisation of energy efficiency 33 - Services and metrology About us Groupe Fuji Electric Co., Ltd. Fuji Electric France S.A.S. uji Electric France is a subsidiary company of the worldwide group, Fuji Electric Co. Ltd. The French company manufactures and sells in Europe the instruments that have built the Japanese group’s reputation. As a recognised specialist in pressure transmitter...

Energy optimisation in the process industries The industry accounts for the largest share of global final energy consumption and the highest total CO2 emissions. Industrial energy performance facilitates Optimisation Improving energy use in this sector can strengthen industrial competitiveness while supporting economic development, energy security and the reduction of greenhouse gas emissions. Consumption control annual growth in final energy consumption until 2025 billion can be saved by broad implementation of energy management systems Improved availability of equipment and production capacity...

ENERGY AUDIT A real benchmark for your optimisation strategy Our energy audit is based on a methodical and rational approach that allows you to obtain a detail map of the energy you consume by your production tool. The different audit phases must be implemented in conjunction with the relevant technical managers, project managers, etc. Utilities Ambient temperature control Electrical equipment Steam, water, refrigeration, compressed air, fuel, etc. Ovens, reactors, sterilisers, etc. Cold storage rooms, premises, climatic chambers, etc. Motors, heaters, air conditioners, etc. Setting objectives...

ENERGY MEASUREMENT Measurement plan The measurement plan is drawn up in line with your industrial activity, ensuring that measurements are conducted in accordance with the extent of your consumption. Designed using information collected during the energy audit, this plan facilitates a level of development specifically adapted to your priorities. As such, energy losses are identified and good practice in terms of energy use is implemented in line with your budget. Suitable measurements, a relevant acquisition system, management of your energy costs Fuji Electric engineers and technicians assist...

Steam is primarily used as a source of heat in a wide range of industrial processes. It is also used for sterilisation, humidification or its pressure energy. For saturated and superheated steam, it is essential to measure the compensated flow rate in terms of pressure and/or temperature, to record the correct energy. Industries Chemical - petrochemical Create Smart Data • Calculating energy with standardised measurements • Establishing relevant performance indicators • Monitoring equipment performance • Mass flow rate, volumetric flow rate and energy flow rate • Pressure • Temperature • Gas analysis...

Gas analysis Calculation of thermal energy Pitot tube Electromagnetic flowmeter Pressure transmitter Water supply inlet Orifice plate flowmeter Temperature sensors Combustion controller Electricity meter Steam drum level measurement Vortex flowmeter

Gas and fuel oil are primarily used to produce heat in industrial processes. Hydrocarbons are used as raw materials in the chemical industry. Industries Chemical, pharmaceutical, agri-food, engineering, automotive, raw material, environment and energy industries, etc. All industrial sectors use fuels in their manufacturing processes. Pharmaceutical industry Create Smart Data • • • • Measuring fuel consumption Monitoring waste compliance Optimising combustion Establish performance indicators Fuel oil and hydrocarbon flow rate Gas flow rate Pressure Temperature Combustion regula

Fuel oil mass flow measurement Temperature controller Humidity measurement oi B MID-approved mechanical meter Combustion controller

Since the introduction of competition within the electricity market, it has become more necessary than ever to accurately determine our energy needs, in order to negotiate the best rates possible. Industries Chemical - petrochemical Create Smart Data • • • • Measurements • Electricity metering centre • Subdivision meter • Transactional electricity metering Measuring electrical consumption Analysing and distributing consumption Establish performance indicators Monitoring performance ind

Multipoint data logger Energy monitoring and optimisation software n io pt t um e ns bin Co ca Electrical consumption control Speed inverter

Industrial air condition and refrigerant systems are used in a wide range of industries, including heating and ventilating. However, the agri-food industry is the largest user of refrigeration, accounting for as much as 57% of the sector’s electricity consumption. This is followed by cooling systems (cooling circuits in industrial processes, data centres, public buildings, etc). Industries Pharmaceutical industry Create Smart Data • Measuring of electrical consumption • Monitoring of performance indicators • Performance optimisation Flow rate Pressure Temperature Electrical

Electrical consumption control Energy monitoring and optimisation software Measuring of differential pressure Temperature sensors Pressure transmitter Electromagnetic flowmeter Temperature controller Speed inverter

Compressed air accounts for 11% of all electricity used by industry. This is an extremely expensive process with an energy conversion rate of less that 10%. Significant savings of 15% to 30% can be achieved in the running cost of compressed air networks, if they are managed using accurate consumption figures and targeted performance indicators. Collecting, analysing and exploiting accurate air consumption data, and choosing and establishing relevant performance indicators can produce significant savings of between 15% and 30%. Industries These savings are available to a wide range of industries...