DYNAVISTA Shaper

DYNAVISTA Shaper
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DYNAVISTA Shaper

Product catalog summary
Overview: The document provides a comprehensive guide on die face design using the Dynavista system, which is based on CAA V5, focusing on enhancing efficiency and quality.
Main Sections:
1. Die Layout Design: Initial steps include determining press direction, section checks, and creating addendum sections. Emphasis is placed on crack and wrinkle analysis, formability deformation, and spring back deformation.
2. Efficiency and Quality Improvement: Highlights include reducing design man-hours through specialized functions and integrating design quality via pre-production evaluations.
3. Dieface Design Commands: Details commands for die face design, such as offsets, variable movements, and automatic edge selection, along with CAE association and formability evaluation.
4. Layout Support: Describes support for layout review and design, including 3D and 2D section creation and guideline creation.
5. Die Standard Coordinate System: Explains the evaluation of a coordinate system by varying press direction, including evaluations for back draft, depth, trim condition, and hole direction.
6. Depth Measurement and Hole Direction Check: Covers depth calculation and automatic grouping of holes for piercing along specified angles.
7. Extrapolated Surface: Discusses creating surfaces by extending boundary curves, ensuring tangent continuity, and handling bending corners.
8. Variable Parallel Movement and Distance Measurement: Discusses line movement along specified directions and distance measurement along supports.
9. Dynavista Law: Introduces a variable rule definition different from CATIA law, applicable in commands like vertical offset and spring back.
10. Bead and R Attribute: Details the creation of bead shapes and the definition of R attributes for flange expansion and formability fillet.
11. Flange Expansion: Describes mapping trim lines onto addendum shapes and die face surfaces, considering thickness and area differences.
12. Addendum Section and Surface: Covers copying addendum section shapes to specified locations and creating swept shapes along base curves.
13. Thickness and Distance Map: Discusses specifying maximum and minimum thickness values and measuring distances from target objects.
14. Projection Area Calculation: Concludes with calculating projection areas by specifying solids and projection directions, ensuring robustness through polygon use.
Trim Condition: Evaluates trim curves and surrounding areas, providing results with color-coded indicators for various conditions.
Hem Flange Angle Measurement: Describes measuring hem flange angles using various planes and curves.
CAE Association and Objectives: Outlines advanced functions for die modeling, emphasizing CAE analysis results for early design quality improvement.
Import and Display Features: Details importing curves and mesh features, including displaying analysis results for cracks and wrinkles.
POST (Curve and Contour): Explains importing curve segments as CAD curves and overlaying CAE simulation results on CAD models.
3D and 2D Cross Section Creation: Describes creating 3D and 2D cross sections in a 3D model.
Formability Shaper and Deformation Techniques: Discusses deformation techniques to preserve original surface characteristics while allowing variable deformation.
Twist Modify and Surface Quality: Covers surface deformation with formability compensation using CAE analysis results.
Filling Surface: Describes creating surfaces by following curve lengths or sections and filling holes using a basal surface.
Surface Fairing: Reshapes defective surfaces, addressing issues like small gaps or bends.
Angle Evaluation: Evaluates angles of surfaces deformed by spring back estimation, ensuring correct rotation and preservation of bend angles.
Cloud Feature: Only polygons can be used for a cloud feature in Dynavista, with mesh creation using CATIA's "Digital shape editor."
Additional Information: Dynavista is a registered trademark of Nihon Unisys, Ltd. in Japan, and CATIA, DELMIA, and ENOVIA are registered trademarks of Dassault Systèmes S.A.
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Catalog excerpts

DYNAVISTA Shaper-1

V9.6 Dieface Design Formability Shaper March, 2010 UNIADEX, Ltd. All Rights Reserved, Copyright(C) 2009 Nihon Unisys, Ltd.

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DYNAVISTA Shaper-2

Dynavista functions for die layout design Die face Die face Twist Twist deformation deformation Shaper Shaper Hole filling Hole filling Bead Bead Guide line Guide line creation creation Depth Depth measurement measurement Data Data preparation preparation Consideration Consideration and design and design of layout of layout Initial Initial press direction press direction determination determination Extrapolated Extrapolated surface surface Section Section creation creation Surface Surface fairing fairing Addendum Addendum section section Section check Section check Addendum section Addendum section...

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DYNAVISTA Shaper-3

Dieface Design Improvement of efficiency and Improvement of efficiency and quality in die face design quality in die face design --Drastic reduction of design manDrastic reduction of design manhour by specific functions for die hour by specific functions for die face shape --such as shape face shape such as shape creation, edition and evaluation creation, edition and evaluation --Design quality can be automatically Design quality can be automatically bult-in by evaluation before bult-in by evaluation before production with the effective use of production with the effective use of design know-how...

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DYNAVISTA Shaper-4

Dieface Design command Hole direction Hole direction 3D section 3D section creation creation Depth Measurement Depth Measurement Trim condition Trim condition 3D guide line 3D guide line creation creation Formability evaluation Bead Bead 2D guide 2D guide line creation line creation Auxiliary guide Auxiliary guide line creation line creation 2D section 2D section creation creation Layout support R attribute R attribute Vertical offset Vertical offset Flange expansion Flange expansion (curve) (curve) Flange expansion Flange expansion (surface) (surface) Extrapolated Extrapolated surface surface...

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DYNAVISTA Shaper-5

Layout support Data preparation Data preparation Primary press Primary press direction direction Layout review/design Layout support/3D guide line Layout support/3D guide line Layout support/3D section Layout support/3D section Layout support/2D section Layout support/2D section Layout support/2D guide line Layout support/2D guide line Layout support/auxiliary guide line Layout support/auxiliary guide line All Rights Reserved, Copyright(C) 2009 Nihon Unisys, Ltd.

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DYNAVISTA Shaper-6

Die standard coordinate system -Definition of a coordinate system by varying a press direction in real time manner. -Evaluations (back draft, depth, trim condition and hole direction) are also available. Back draft An optimum press direction is determined after the evaluation (A new coordinate system will be created.) Trim condition Hole direction - Evaluation will be performed for the press direction. - Each of the evaluation items will be checked by the real-time rotation of the axis. All Rights Reserved, Copyright(C) 2009 Nihon Unisys, Ltd.

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DYNAVISTA Shaper-7

Direction decisicci | Evasion | Q Rotation View * Rortaticn Direction Axis System |A*is SySteirtS Ratatron axis cede* j x->\->Z Rotation center | NoSelectiorr Standard View Standard Direction]- RefllTirrt - Batch _Evaluate_ll _ Evafaatutt E^akjatior~i Pitch I Pvcf hone pbec... ' j"i>rer hang phccMnimum - |~ Dcojh: [teojh tata.. ~r I ii*CcrdH iomDcnss;.. Ti iniC O RotatBti Vierc t Relation Direcien Rotation axis ordal^^-

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DYNAVISTA Shaper-8

Depth Measurement - Depth will be calculated from the highest point to the target surface along with specified coordinate axis. - More precise color map will be displayed. All Rights Reserved, Copyright(C) 2009 Nihon Unisys, Ltd.

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DYNAVISTA Shaper-9

Hole direction check Check if piercing is possible along with a specified direction, and display the check result on the screen and a list. Holes are automatically retrieved by specifying a product shape, and an arrow is displayed as follows. - yellow for dangerous angle - red for impossible angle - blue for safe angle -Two or more directions can be defined for a cam mechanism. - By “Automatic grouping”, holes are automatically collected as a group if they can be pierced along the specified angle. For other holes, new piercing angles will be automatically created for the grouping. All Rights...

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DYNAVISTA Shaper-10

Spring Back Modification Type: Target Face: Rotation Bass Line: Section Base Line Type: Section Base Line: Chord Length Accuracy: ■Selection/Exclusion Reversal Input Section Base Line CreateFace £ m^ Face5prjngEai:k O not make Face Of SpringBack

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DYNAVISTA Shaper-11

Extrapolated Surface - Create a surface by extending outer boundary curves of a composite surface. - Tangent continuity is secured between a specified surface and an extrapolated surface created . (1) Patch boundary is created between cross boundaries. Extend after separating bend portion (2) Tangent direction is neglected for cross boundaries. Range of extension is specified. Linear extension with G2 continuity at end portion. Constant surface width is possible. All Rights Reserved, Copyright(C) 2009 Nihon Unisys, Ltd.

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DYNAVISTA Shaper-12

Extrapolated Surface Limiting points ■Start position: j'befault(None) Extrapolate length l~1 Constant distance optimisation Creation mode: Tangency angle: Tangent continuity Propagation mode: |Tangent Crossing edge Edges to disregard: |Default(None) Edges to keep: IDefault(None) □ Create gouge part as the other surface

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DYNAVISTA Shaper-13

Extrapolated surface -Two types of surface creation, Curve normal and Surface normal. Curve normal Surface normal A surface is created so that a patch boundary is perpendicular to both a tangent to the curve and vertical to the surface. A surface is created so that a patch boundary is vertical to the surface Vertical to the surface A tangent to the curve Direction of surface creation Handling at a bending corner former Created surface Corner handling Boundary to extend Target surface Corner handling Boundary to extend Target surface Separated Smoothly connecting two surfaces Created surface Overlapped...

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DYNAVISTA Shaper-14

Vertical offset/Along-surface offset - Curve offset perpendicular to a surface - Curve offset along a surface Along surface Base line Along surface -- Two or more curves are allowed to input. Two or more curves are allowed to input. -- Two or more curves are allowed to input. Two or more curves are allowed to input. -- Variable offset value is possible. Variable offset value is possible. -- Variable offset value is possible. Variable offset value is possible. All Rights Reserved, Copyright(C) 2009 Nihon Unisys, Ltd.

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