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FST filtration: FCA / FWS series

FST filtration: FCA / FWS series
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FST filtration: FCA / FWS series

Product catalog summary
Overview
This document provides comprehensive information on FST GmbH's compressed air filtration products, detailing specifications, procedures, and recommendations. It covers various filter series compatible with different housings, such as Hankison, ultrafilter, ZANDER, domnick-hunter, and Atlas-Copco.
Compressed Air Filtration
Compressed air is essential in industrial production, offering benefits like local production and versatility. However, it contains contaminants and moisture that must be removed to prevent system damage. Proper treatment ensures purity for specific applications, aiding environmental protection and safety.
Filtration Technology
The document outlines technologies used in FST products:
  • Water Separation: Uses gravitational and centrifugal forces to remove liquids.
  • Dry-type Filtration: Removes solids with multi-layer media.
  • Wet-type Filtration: Combines fine media with drainage to remove liquids.
  • Oil Vapour Adsorption: Uses activated carbon to remove oil vapour and odours.
Product Specifications
Numerous filter elements are listed, each designed for specific housings. Details include design and accessories like pressure gauges, oil indicators, and condensate drains.
Applications and Recommendations
FST offers a product database for selecting suitable filter elements. The document stresses the importance of choosing the right technology and maintaining filters for optimal performance.
Conclusion
FST GmbH provides a range of filtration solutions for diverse industrial needs, ensuring clean and efficient compressed air systems.
Specifications
Filters feature high integrity welded steam elements and double O-ring connections, offering increased performance and reliable sealing. They comply with EU Directive 97/23/EC and ISO 12500 standards.
Filtration Grades
Different grades are outlined, including water separators, coarse, general-purpose, fine, super fine filters, and activated carbon elements, each specified by separation efficiency and residual oil content.
Design and Construction
Filters have corrosion-resistant aluminium or steel housings with multi-layer protection. FCA and FWS series are pressure-rated up to 50 bar with threaded or flange connections.
Maintenance and Accessories
Designed for easy maintenance with features like the 1-person-easy-maintenance concept. Accessories include pressure gauges, oil indicators, and condensate drains.
Performance and Efficiency
Pleated elements and high-quality media ensure increased performance, low pressure, and long life, effectively removing contaminants from air flows.
Technical Data
Detailed specifications for various models, including flow rates, pressure ratings, and dimensions, are provided for selecting appropriate filters.
Key Features
FCA and FWS series offer rugged construction with double protection, validated pleated elements, and activated carbon cartridges for oil vapour removal.
Design and Maintenance
Features include self-fixing elements and plug-in connections with radial seals. FWS series has a housing base with a handle for easy opening.
Applications
Suitable for various industrial applications requiring high-quality filtration, designed to meet different requirements with a range of grades.
Technical Specifications
Specifications for models like FWP170 include flow rate, pressure rating, dimensions, and weight, crucial for selecting appropriate filters.
Compressed Air Treatment
Compressed air requires treatment to remove contaminants and ensure purity, preventing system damage. The document highlights benefits like local production and versatility.
Compressed Air Filtration
Filtration involves multiple stages to remove contaminants. Activated carbon filters play a role in eliminating odours and oil vapours.
Application Guidelines
Guidelines for selecting filtration grades for system components, stressing the importance of upstream and downstream filters.
Environmental and Safety Considerations
Treatment contributes to environmental protection and safety by eliminating harmful contaminants.
Key Sections
  • Application Interface Filters: Remove contaminants incompatible with specific applications.
  • Material Interface Filters: Remove rust from upstream piping, ensuring compatibility with materials like stainless steel.
  • Steam and Sterile Filters: Remove microbiological contaminants for sterile air, requiring thorough upstream filtration.
  • Decentralised Compressed Air Treatment: Protects applications from contamination, ensuring required air purity.
  • Compressed Air Purity Guidelines: Outlines typical contaminants and purity classes according to ISO 8573-1:2010.
Data Summary
Includes a table summarizing filtration grades for different contaminants and provides contact information for FST GmbH.
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Catalog excerpts

FST filtration: FCA / FWS series-1

If compressed air simply is to be clean

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FST filtration: FCA / FWS series-2

Quality Run-time rSafety and Environmental Protection What is ...? Compressed air is energy in the form of compressed ambient air. Compressed air is permanently trying to expand back to atmospheric pressure and thus performs work during the expansion process. Besides electrical energy compressed air is one of the most important forms of power for industrial production processes and is widely used thanks to numerous advantages: ■ Can be produced locally and on demand ■ Can be stored easily and without losses ■ Can be transported easily ■ High amount of energy per volume ■ Can be easily converted...

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FST filtration: FCA / FWS series-3

Compressed air filters -Design and accessories Automatic condensate drains automatically discharges the separated liquids from the compressed air system. These condensate drains operate mechanically and are mounted inside or outside the filter housing. Differential pressure gauges measure the differential pressure across the filter element. It indicates when a filter element needs to be replaced either because it has reached the end of its useful life or if a large amount of contamination has been discharged upstream. Filter housings are pressure housings with a method for supporting the filter element,...

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FST filtration: FCA / FWS series-4

Water separation Separation of large, „heavy“ and therefore slow, amounts of liquid from a compressed air flow by means of gravitational forces, centrifugal forces, inertial effects etc. The differential pressure is constant. The direction of flow depends on the operation principle. Dry-type filtration Separation of solid contaminants from the compressed air flow. The solid contaminants contact the fibres of the filter media, where they remain. A coarse and a fine multi-layer filter media are often used in combination (2-stage dry separator). The coarse filter media protects the fine filter media...

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FST filtration: FCA / FWS series-5

Filtration grade Designation Specification Water Coarse General Fine separator filter purpose filter filter Super fine filter Activated carbon element Activated carbon cartridge separation separation separation (fine particles) (finest particles) (finest particles) 0.003 mg/m residual oil content (oil vapour) 0,003 mg/m3 residual oil content (oil vapour) Purity class acc. to ISO 8573-111 [ X : 7 : X ] [ 6 : - : 4 ] [ 2 : - : 2 ] Type of filtration Water separation Wet-type and Wet-type and dry-type dry-type filtration filtration liquids e.g. downstream of coolers...

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FST filtration: FCA / FWS series-6

The advantages at a glance Double surface protection The high-grade, corrosion-resistant aluminium filter housings (FCA and FMA series) are manufactured by means of completely chrome(VI)-free passivation and finished with an impact-proof and abrasion-proof powder coating on the outer side. Steel filter housings (FWS series) have a primer of a polyester resin base on the inner and outer sides and, additionally, a high-grade 2-component acrylic paint layer on the outer side. High-pressure, steel filter housings (FMS series) are manufactured by means of iron phosphate passivation and have an additional...

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FST filtration: FCA / FWS series-7

Filter media High-quality compressed air filtration starts with selecting the correct filter media. FST therefore uses high-quality filter media of well-known European manufacturers. At the same time, the FST filter elements stop the perpetual discussion about the use of filter media with or without binders. The FST filter elements contain both types which are layered. This neutralises the inherent disadvantages and, as a result, retains the advantages of both types. The fine filter media is protected on both sides using a supporting fabric to increase both the stability and reliability. Pleated...

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FST filtration: FCA / FWS series-8

Volume flow rate from 30 m³/h to 2,500 m³/h Threaded connection from G ¼ to G 3 The advantages… Rugged aluminium die-cast housing with double surface protection - No corrosion or rust formation - Long service life Validated pleated filter elements - Increased separation performance - Low differential pressure - Long service life Validated activated carbon cartridges with activated carbon granulate - Increased amounts of activated carbon - Long service life Filter elements with plug-in connection, a housing thread protected against overstress and the 1-person-easy-maintainace concept - Easy filter...

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FST filtration: FCA / FWS series-9

Compressed air filtration setting new standards -With regard to performance, efficiency and operational reliability Series FCA filters are used to remove solid, liquid and, when using activated carbon cartridges, gaseous contaminants from compressed air flows. In addition to liquids and dust, the filters practically remove all oil droplets and finest dust particles from the compressed air. Filters with activated carbon cartridges remove practically all oil vapour and odours. Series FCA filters consist of an aluminium die-cast housing, which is pressure-rated up to 16 bar and provided with threaded connections...

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FST filtration: FCA / FWS series-10

FWS series Volume flow rate from 1,500 m3/h to 30,000 m3/h Flange connection from DN80 to DN300 The advantages... ^^Rugged steel housing with double surface protection - No rust formation - Long service life Validated pleated filter elements - Increased separation performance - Low differential pressure - Long service life ^Validated activated carbon cartridges with activated carbon granulate - Increased amounts of activated carbon - Long service life ^ Self-fixing filter elements and the 1-person-easy-maintainace concept - Easy filter element replacement - Reliable sealing between filter housing...

 Open the catalog to page 10
FST filtration: FCA / FWS series-11

Compressed air filtration on a large scale -Also with regard to quality and performance Series FWS filters are used to remove solid, liquid and, when using activated carbon cartridges, gaseous contaminants from compressed air flows. In addition to liquids and dust, the filters practically remove all oil droplets and finest dust particles from the compressed air. Filters with activated carbon cartridges remove practically all oil vapour and odours. Series FWS filters consist of a welded steel housing which is pressure-rated up to 16 bar and provided with flange connections at the compressed air inlet...

 Open the catalog to page 11

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.