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HIGH PRESSURE VICES

HIGH PRESSURE VICES
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HIGH PRESSURE VICES

Product catalog summary
Introduction
Fresmak is a prominent manufacturer specializing in high-pressure vices, focusing on clamping solutions with a strong emphasis on expertise, technology, and R&D investment. They offer a wide range of standard and customized solutions.
Common Features and Materials
The vices are constructed from GGG70 perlitic nodular cast iron, known for its durability and vibration absorption. The jaws are made from hardened F-5220 steel, ensuring they withstand high pressure. Features include quick installation and alignment capabilities.
Types of Vices
Fresmak offers various vice models, including ARNOLD MAT, MB2, CLASSIC, TWIN, IZ and 5X, and SC vices, available in mechanical, hydraulic, oleo-dynamic, and pneumo-hydraulic versions.
Advantages of High Pressure
High-pressure vices enhance productivity, reduce costs, improve quality, and increase work safety, while also attracting new clients.
How to Choose a Vice
Selection is based on the workpiece type, manufacturing process, and machine type, with guidance provided by Fresmak.
Specifications and Features
Each vice type has specific features like clamping force, dimensions, and weight, designed for various applications, including manual and automatic operations.
Specifications
The document details different vice models, including their clamping force (25 kN to 80 kN), dimensions, and weight, tailored for high-pressure and precision clamping.
Procedures
Pneumo-hydraulic vices can be operated manually, pedal-controlled, or CNC-controlled, requiring filtered and dry air. Detailed instructions are provided for connecting compressors and using filter units.
Norms and Recommendations
Recommendations include placing valve sets between the compressor and pedal and ensuring the use of filtered air for optimal performance.
Key Data from Tables
Tables provide specifications for vice models, including clamping force, dimensions, and clamping fields.
Critical Information
Emphasizes the importance of correct setup for safety and efficiency, providing detailed specifications and operational guidelines.
Product Specifications and Categories
Lists various jaws and accessories, including soft, claw serrated, stepped, and hydraulic jaws, with specific product codes and sizes.
Sales Terms and Conditions
Outlines contract terms, order conditions, pricing, payment terms, delivery, transport, warranty, return policy, liability, and intellectual property rights.
Responsibility for Beyond Circumstances
FRESMAK is not liable for failures due to uncontrollable circumstances.
Applicable Law and Jurisdiction
The agreement is governed by Spanish law, with disputes resolved in San Sebastian, Gipuzkoa, Spain.
Orders and Warehouse
Sales are through distributors, with most products in stock for immediate delivery. Contact details are provided for inquiries.
Maintenance and Repairs
FRESMAK offers maintenance and repair services within four working days, with express repair options available.
Contact Information
Fresmak, S.A., Araba Kalea, 45 - Apartado 7, E-20800 Zarautz (Gipuzkoa), Spain. Tel: +34 943 83 42 50, Email: [email protected], Website: www.fresmak.com
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Catalog excerpts

HIGH PRESSURE VICES-1

HIGH PRESSURE VICES

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HIGH PRESSURE VICES-4

• Nowadays Fresmak has a wide range oF clamping solutions and export to over 50 countries worldwide. • Its specialization in vices and clamping devices, its team of highly qualified people. The latest manufacturing technology and a constant investment in R & D has placed Fresmak as a world leader in vice manufacture. • Above all, Fresmak are people. Highly trained professionals with a constant attitude to improve and innovate in all processes; from planning right up to implementation at the customers facilities.

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HIGH PRESSURE VICES-5

Fresmak is the first high pressure vice manufacturer in the world, focused exclusively on clamping solutions. Through interactive relationships with our customers, Fresmak has acquired a degree of knowledge and experience that guarantees its customers the best solution for clamping their workpieces. Fresmak has a wide and complete range of clamping solutions, both standard and customized. The company is constantly investing in R + D + i and is involved in innovation projects , both nationally and internationally, where it is considered a specialist in clamping. Fresmak offers direct and individual...

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HIGH PRESSURE VICES-6

SIDE WINDOWS SPINDLE THREADED SPINDLE

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HIGH PRESSURE VICES-7

Material under a microscope: GGG70 perlitic nodular cast iron. COMMON FEATURES AND MATERIALSFeatures Vices are identified by a serial number where their real dimensions are documented, which allows for identical vices to be manufactured. The main bodies , on their side , have threaded holes for placing adjustable stops and, at the base, two longitudinal and two transverse keyways ( 20H7 ). Keyways are machined and perpendicular to each other which allow for : • Quick installation on worktables. • Vices to be perfectly aligned in parallel. Jaws have a ground surface. The guides are induction hardened...

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HIGH PRESSURE VICES-8

• Deepercut. • Higher cutting speed. • Higher chip removal. • Constant clamping force regardless the operator. • Accuracy of 0.01 mm in clamping repeatability. • The force is carried out by axial movement of the pressure pin, keeping the parts of the vice and the spindle away from wear, extending the life of the vice. ADVANTAGES > Higher CLAMPING FORCE > Higher ACCURACY > Greater SAVINGS RESULTS > Increase in PRODUCTIVITY > SAVINGS in costs > QUALITY improvement > Greater WORK SAFETY

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HIGH PRESSURE VICES-9

The following table works as a guide to choose the vice that matches specific needs. Mechanical with/without regulator 12 Mechanical with/without regulator 26 Durmak with/without regulator 28 Mechanical with/without regulator 34 Hydraulic with/without regulator 36 Mechanical with/without regulator 44 MANUAL vices AUTOMATIC vices Both the type of piece and manufacturing processes aswell as the type of machine should be taking into consideration when choosing a vice. For further information and election of the vice please contact Fresmak at fresmak@ fresmak.com or +34.943.834.250. ARNOLD CLASSIC...

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HIGH PRESSURE VICES-10

ARNOLD High pressure ARNOLD MAT vices maintain their length irrespective of the size of the part, for which they are especially ideal for machining centres (vertical and horizontal]. • Accuracy of 0.01 mm in clamping repeatability. • Monoblock design avoids deformations due to high pressure and offers great rigidity and robustness. • Ideal for working in horizontal and vertical machining centres. • Grinding of all surfaces with a parallelism and perpendicularity of 0.02 mm. • Possible working positions: supported on the base, on the side or on the head vertically. • Side windows for quick cleaning...

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HIGH PRESSURE VICES-11

MANUAL vices • Mechanical vice • Mechanical vice with regulator Size • Hydraulic vice • Hydraulic vice with regulator Size • Automat Size • Pneumo-hydraulic Size

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HIGH PRESSURE VICES-12

• Two clamping possibilities of the work piece, either towards the fixed head or in reverse direction. • Fitted with a high pressure mechanical intensifier. • Power regulator optional. • Angle driver for handle clearance upon request. • Common features page 10. TIPS FOR USE - Should reverse clamping be needed, just place the spindle at the rear part of the fixed head, clamped by four screws. Then rotate the spindle shoe and the moveable jaw. - Base body - Mechanical spindle - 1 set of plain jaws - 1 handle - 4 end clamps - Instruction manual

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HIGH PRESSURE VICES-13

Clamping force (kN) A B B (with regulator) C - 0,02 D E F G H7 H I J + 0,02 K L M H7 N U V W X Weight (kg) 90 125 160 200 Clamping field Ol Clamping field O2 Clamping field O3 Clamping field O4 Clamping field O5

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HIGH PRESSURE VICES-14

• Fitted with a high pressure hydraulic intensifier which does not require any external supply. • Power regulator optional. • Angle driver for handle clearance upon request. • Common features page 10. These vices provide an enveloping clamp. The spindle does not push the moveable jaw from the end clamp, but it pulls it from the head. This effect means that the head of the vice and the work-piece suffer less deformation stress with high pressure. - Base body - Hydraulic spindle - 1 set of plain jaws - 1 handle - 4 end clamps - Instruction manual

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HIGH PRESSURE VICES-15

Clamping force (kN) A B B (with regulator) C - 0,02 D E F G H7 H I J + 0,02 K L M H7 N U V W X Weight (kg)

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HIGH PRESSURE VICES-16

• Clamping towards the operator for an easier load and unload operation for heavy or oversized workpieces. • Two clamping possibilities of the work piece, either towards the movable jaw or in reverse direction. • The spindle operates at the rear part of the fixed vice head. • Comes with a high pressure hydraulic intensifier. • Angle driver for handle clearance upon request. • Common features page 10. TIPS FOR USE - Should reverse clamping be needed, just place the spindle at the opposite part of the fixed head, clamped by four screws. Then rotate the spindle shoe and the moveable jaw. - Base...

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HIGH PRESSURE VICES-17

Clamping force (kN) A B C - 0,02 D E F G H I J + 0,02 K M H7 N U V W X Weight (kg) Clamping field Ol Clamping field O2 Clamping field O3 Clamping field O4 Clamping field O5 Clamping possibilities + info 17

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.