1. Catalogs
  2. Frenco GmbH
  3. Overview Product Lines

Overview Product Lines

Overview Product Lines
1 / 92 PagesView full catalog

Overview Product Lines

Product catalog summary
Overview
This document is a comprehensive catalogue from Frenco, detailing their offerings in high precision gears and splines, inspection instruments, and quality assurance systems. It emphasizes Frenco's commitment to future-oriented technologies and specialized solutions for complex components.
Company Profile
Frenco has evolved since 1978 from a simple measuring equipment manufacturer to a specialist in process-integrated quality assurance for gears and splines. The company focuses on flexibility, innovation, and collaboration with research institutes and partner companies.
Ultra-High Precision Equipment
Frenco offers a range of high precision tools and prototypes, including gear artefacts, setting masters, spline gauges, and master gears. These tools are designed to ensure high efficiency and practical functionality.
Artefacts and Calibration
IC artefacts are designed to match the geometry of specimens, allowing for accurate measurement uncertainty estimation. DAkkS calibration certificates ensure traceability to national standards.
Measuring Instruments
Frenco provides a variety of measuring instruments for size inspection, including setting masters, inspection masters, and acceptance masters. These instruments are crucial for maintaining accuracy in measurement systems.
Spline Gauges and Master Gears
Spline gauges are available in various designs, adhering to international standards. Master gears are offered for both single and double flank gear rolling inspection, with options for customization.
Clamping Systems and Forming Tools
Profiled clamping systems secure workpieces for testing and machining processes. Forming tools, such as punches and dies, are used in non-cutting gear manufacturing, ensuring precision in the final product.
Gear and Spline Manufacture
Frenco manufactures gears and splines to specification, focusing on high-quality production for complex geometries. They utilize advanced equipment like CNC grinding and wire EDM for precision manufacturing.
Inspection and Quality Assurance
The catalogue details various inspection systems and methods, including gear and spline inspection, monitoring of inspection equipment, and DAkkS calibration. Frenco emphasizes the importance of thorough analysis and consideration of all processes to achieve perfection in detail.
Know-How Transfer
Frenco offers training, seminars, and consulting services to transfer knowledge and expertise in gear and spline technology. They also provide software and documentation to support learning and application.
Series V Gear and Spline Inspection Instruments
The document provides a comprehensive overview of FRENCO's Series V gear and spline inspection instruments, designed for transmission technology and mechanical engineering. These instruments are tailored to meet specific applications, ensuring high precision and quality standards.
Key Features
The instruments are designed to decrease costs and increase profits by improving inspection efficiency and reducing rejects. They are compliant with all standards and offer tailored technology worldwide.
Inspection Instruments
The document details various types of inspection instruments, including VK Measuring Pins and Balls, VA Instruments (Rocking Type), VPO and VPE Instruments, VPOS Instrument, and AVM and IVM Instruments.
Measurement Software L-Dyn
Suitable for dynamic measurements, allowing evaluation of tapering, crowning, and roundness. Data can be exported to Excel for further analysis.
Fully Automated System FAPP
Enables automatic inspections of internal and external splines, integrated into production lines for efficient cycle times.
Technical Specifications
Detailed specifications for each instrument type, including dimensions, weight, and measuring capabilities.
Standards and Guidelines
The document references various standards such as QS 9000, DIN EN ISO 14253, and VDA 6.1, emphasizing the importance of verifying inspection, measuring, and test processes.
Variable 3-Disc Indicating Gauges VD
This section describes circumferential backlash measuring instruments with three composite profile discs. The middle disc is rotatable, allowing for tooth position changes to be measured.
Rotation Measuring Instruments
These instruments are based on one or two rotational axes and are suitable for rotation-symmetric specimens. They are versatile, with applications in both manual and automatic settings.
Universal Rotation Measuring Instruments with Measuring Ball URM-K
The URM-K instruments feature a high-precision rotational axis and two linear axes, available in manual and automatic versions.
Multiple Inspector RM
This section outlines the RM series, designed for quick inspections next to production machines.
Software RMpro
The RMpro software is used for measuring and evaluating shafts with multiple measuring points.
Double Flank Gear Roll Inspection Machines ZWP
The document details the principle of double flank gear roll inspection, where a master gear and a workpiece gear mesh without backlash.
Specific Models
Includes ZWP 06, ZWP 14/24, ZWP 18, and ZWP 30, each designed for different gear sizes and applications.
Software FGI pro
The FGI pro software controls the drive and evaluates data for double flank gear roll inspection machines.
Specifications and Software Features
The software evaluates gear specimens by marking actual values in color for quick assessment as 'Pass' or 'Fail'.
Retrofit Services
FRENCO offers retrofitting services for older double flank gear roll inspection testers with new electronics and software.
Gear Flank Analyser
The gear flank analyzing method uses a single flank gear test with a roll master to measure deviations precisely.
Methods of Evaluation
The evaluation software supports various graphic charts and assessments, including standard evaluations of profile, helix, pitch, and runout.
Inspection Services
FRENCO provides gear and spline inspection services to accredited standards, including monitoring of inspection equipment.
General Information
FRENCO is a leading provider of gear and spline inspection in Germany, offering high precision measurements traceable to the national metrology institute.
See more

Catalog excerpts

Overview Product Lines-2

Frenco Main Catalogue High Precision Gears and Splines H HH HPL HPN HPR HWS Gear and Spline Manufacture INO-System Spline Gauges and Special Designs IC-Gear Artefacts Master Gears for all Requirements Profiled Clamping System Instruments for Size Inspection Series V VA VD VK VM VP VY Measuring Instruments Rocking Type Variable 3-Disc Indicating Gauges VD Measuring Pins and Measuring Ball Inserts Spline Measuring Instruments VM with Guiding Profile Gear Testing Instruments VP with Face Stop Special Inspection Instruments Rotation Measuring Systems R RK RM RWL RWS RWZ Universal Rotation Measuring...

 Open the catalog to page 2
Overview Product Lines-3

Frenco Company Profile The future is already our strength 4 Perfection in detail is only achieved by analysing the whole 5 Gear Artefacts, IC Gear Artefacts Setting Masters, Spline Gauges Master Gears Profiled Clamping Systems Gear Forming Tools Gear and Spline Manufacture Instruments for Size Inspection V Measuring Pins and Ball Inserts Instruments, Rocking Type Instruments with Face Stop Instruments with Guiding Profiles Rotation Measuring Systems R Instruments with Measuring Circles Multiple Inspector Linear Gear Flank Analyser Rack Double Flank Gear Roll Inspection Gear Flank Analyser Gear...

 Open the catalog to page 3
Overview Product Lines-4

i Our mission is to supply tomorrow’s demands today Future-orientated technologies make great demands on the quality of gears and splines. FRENCO is committed to the full spectrum of quality assurance for all types of gears and splines. Often, standard solutions do not meet the requirements of highly sensitive and complex components and systems. Specialisation, innovative developments and individual solutions are required. FRENCO adopted this strategy from the beginning. Production Metrology for Gears and Splines Since 1978, FRENCO has developed from a manufacturer of simple measuring equipment...

 Open the catalog to page 4
Overview Product Lines-5

i Perfection in detail is only achieved by analysing the whole The individual tasks of inspecting gears and splines vary considerably. It is often a very easy process, but can also be a highly complex task from a mechanical or software point of view. Through training and seminars, FRENCO provides comprehensive technical knowledge more profound and qualified than is currently taught at training institutes. designs (many of which are patented FRENCO developments) and from new concepts and developments – guaranteeing practical functionality and high efficiency. FRENCO: Knowledge Leader Perfection...

 Open the catalog to page 5
Overview Product Lines-9

i Ultra-High Precision for Inspection Equipment, Tools and Prototypes H Gear Artefacts, IC Gear Artefacts Setting Masters, Spline Gauges Master Gears Profiled Clamping Systems Gear Forming Tools Gear and Spline Manufacture Assured Quality - certified

 Open the catalog to page 9
Overview Product Lines-10

i Ultra-High Precision - Gears and Splines Inspection equipment for measuring systems Artefacts for measuring machines Masters for measuring instruments Inspection equipment for workpieces Spline gauges Master gears Roll masters Forming tools Profiled clamping systems Gear and spline manufacture Crown Gears

 Open the catalog to page 10
Overview Product Lines-11

i Artefacts Artefacts should have a geometry similar to that of the specimens (=Identity Condition) The design of conventional artefacts is very different from that of the specimens. There is no similarity, not to mention an identity condition. IC artefacts can be designed with a similar profile to that of the workpieces to be tested. This is necessary in order to be able to estimate the measuring uncertainty when specimens are inspected on gear measuring machines. IC artefacts can be designed in a number of ways. They can be manufactured for running gears, internal and external gearing with...

 Open the catalog to page 11
Overview Product Lines-12

• Profile • Helix • Dimension over balls • Profile • Helix • Pitch • Runout • Dimension over balls • „All-in-one“ • Modular • Lower Cost • Profile • Helix • Dimension over balls • Profile • Helix • Pitch • Runout • Dimen

 Open the catalog to page 12
Overview Product Lines-13

• Crownings • Reliefs • Angle deviations • Waviness • Pitch deviations akkreditiert durch die / accredited by the Deutsche Akkreditierungsstelle GmbH als Kalibrierlaboratorium im / as calibration laboratory in the Deutschen Kalibrierdienst Kalibrierschein Calibration certificate Calibration mark Dieser Kalibrierschein dokumentiert die Rück- IC-Artefact A/B für Profil, Flankenlinie, führung auf nationale Normale zur Darstellung Teilung, Rundlauf und M dK der Einheiten in Übereinstimmung mit dem FRENCO GmbH Jakob-Baier-Straße 3 90518 Altdorf Fabrikat/Serien-Nr. Serial number Auftraggeber Customer...

 Open the catalog to page 13
Overview Product Lines-14

i Masters for Measuring Instruments Setting masters are used to calibrate instruments for size inspection. Their tooth form is identical to that of the specimen. Setting masters are usually of the sector type with just two tooth spaces. However, multiple point measurement instruments (Frenco VM nx2) require composite setting masters. Setting masters for calibration Setting masters with the actual size near the tolerance limit are sufficient, if size inspection instruments are used with mechanical dial gauges or dial indicators. If electronic display units and computers are used, a set of setting...

 Open the catalog to page 14
Overview Product Lines-15

i Spline Gauges Spline gauges are described in several national, foreign and in the international standard ISO 4156. All these standards differ from one another. The FRENCO INO system for spline gauges represents a unified standard at the highest technical level. Spline gauges are available in various designs. For further details see brochure HPL “Spline Gauges“. Straight sided Straight sided

 Open the catalog to page 15
Overview Product Lines-16

i Master Gears Master gears are available for single and double flank gear rolling inspection and can be designed according or not according to a standard. FRENCO offers various designs. Even the most stringent requirements can be fulfilled. • Quality class B or C • Chrome steel CSP (low-corrosion) • Base body in accordance with DIN 3970 • Uncoated, no modifications Extras • Quality class A • High alloyed powder steel SX • Tip chamfers • PVD coatings (Quality class B or C) • Modifications Special • Master worms, master pinion gears • Internal master gears • Customized base bodies • Modules smaller...

 Open the catalog to page 16
*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.