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Gear and Spline Manufacture

Gear and Spline Manufacture

Gear and Spline Manufacture

Product catalog summary
Introduction
FRENCO GmbH specializes in the production of high-precision gears and splines, offering custom manufacturing in small batches. The company collaborates with partners to deliver complete parts tailored to client specifications, emphasizing their commitment to precision and quality.

Gear and Spline Manufacture
FRENCO employs semi-automatic grinding processes for spur toothed profiles, requiring skilled specialists and precise machinery. Key specifications include:
  • Max workpiece length: 560 mm (external), 300 mm (internal)
  • Max profile length: 500 mm (external), various for internal
  • Materials: Steel, copper, graphite
  • Tooth profile accuracy: DIN 3962 Q3, DIN 5480 Q3


NC Grinding
Utilizing KAPP VUS 55 P and VUS 57 P machines, FRENCO performs NC grinding for both external and internal gears/splines. The process includes:
  • Max workpiece length: 750 mm (external)
  • Materials: Steel, titanium
  • Tooth profile accuracy: Q2 (external), Q3 (internal)


High Precision Wire Eroding
Wire erosion machines are used in a climate-controlled environment to ensure high precision. Specifications include:
  • Max workpiece size: X=800 mm, Y=350 mm
  • Materials: Steel, copper, non-ferrous metals
  • Tooth profile accuracy: Q3 DIN 3962, Q3 DIN 5480


Pre-Machining
Pre-fabrication is handled by Munkert GmbH, specializing in high-precision components. Equipment includes NC lathes, CNC milling machines, and grinding machines. Quality assurance is supported by a Zeiss Prismo Navigator.

Inspection
FRENCO conducts thorough inspections post-manufacturing, providing certificates with detailed measurement results. The inspection process is supported by advanced measuring equipment and is accredited by DAKKS.

Product Range
FRENCO offers a wide range of products and services, including:
  • High precision gears and splines
  • Gear and spline gauges
  • Inspection instruments
  • Customized solutions
  • Training and consulting services
See more

Catalog excerpts

Gear and Spline Manufacture-1

Precision begins with one piece * pure * perfection FRENCO

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Gear and Spline Manufacture-2

Welcome to the World of Gearing FRENCO produces gears and splines made to specification and in small batches. FRENCO is specialised in high-precision gearing. In cooperation with our partner company, we offer the production of complete parts to your specifications. Benefit from our extensive experience with gears and splines. After all, who doesn't like to have a partner who has made "pure perfection" his business and achieves it every day?

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Gear and Spline Manufacture-3

Grinding of special tooth profiles Even today it is often advantageous to manufacture spur toothed profiles using semiautomatic grinding processes. That, however, demands high expectations from the grinding specialists. The interaction of machine, metrology and grinding specialists generates tooth profiles with micron precision.

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Gear and Spline Manufacture-4

NC grinding of the profiles is carried out on a KAPP VUS 55 P and a VUS 57 P machine. These machines have been improved specifically to meet FRENCO's requirements for high precision. Both dressable grinding wheels and CBN grinding wheels are used to grind internal and external tooth profiles. Specially developed software modules allow the machining of worm gears. Topological grinding of unusual modifications is also possible. Grinding of internal profiles of the highest quality requires workpiece-specific mounting fixtures and grinding arms, which makes a consultation with FRENCO's specialists...

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Gear and Spline Manufacture-5

The wire erosion machines are tuned to high precision through sophisticated technology. They are positioned in a fully clima-tised room. In combination with the know-how of the operating staff, this results in a fantastic composition, which leads to a brilliant blend of unimagined accuracy. The extraction hoods provide a constant air humidity The air temperature is monitored in several places within the room, particularly in the vicinity of the EDM machine. The temperature of the machine is kept at a constant level via an internal water cooling system.

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Gear and Spline Manufacture-6

Pre-Machining FRENCO has specialised in the manufacture of gears and splines. The pre-fabrication process is carried out by our partner company Munkert GmbH. Munkert is specialised in individual high-precision components and small batches and stands out due to their state-of-the-art production engineering and an experienced and highly qualified team. The equipment includes NC lathes, 4-axis CNC milling machines, a 5-axis CNC machining centre with high-speed spindle and the necessary Mastercam X2 system as well as highly precise grinding machines for internal, external cylindrical and surface...

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Gear and Spline Manufacture-7

Inspection After the manufacturing process, each gearing profile is thoroughly inspected. An inspection certificate guarantees the faultless condition and gives detailed measurement results. There are three Klingelnberg gear measuring centres, one Zeiss CNC co-ordinate measuring machine Prismo Navigator 7 HTG with rotary table, one SIP length measurement machine and a combined roughness and contour measurement device by Mahr. You can rely on our inspection! After all, FRENCO has the experience of an accredited DAKKS conformity assessment body.

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Gear and Spline Manufacture-8

Frenco Product Range High Precision Gears and Splines H Gear and Spline Gauges Master Gears, Master Wheels Artefacts, Masters Punches, Dies & Electrodes Profiled Clamping Systems Gear and Spline Manufacture B Rotation Measuring Systems R Instruments with Measuring Circles Multiple Inspector Gear Flank Analysing Linear Gear Flank Analyser Rack Gear Flank Analyser Double Flank Gear Roll Inspection □ instruments for Size Inspection Series V Measuring Pins and Ball Inserts Instruments, Rocking Type Instruments with Face Stop Instruments with Guiding Profiles Circumferential Backlash Instrument Customized...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.