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frenco english
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frenco english

Product catalog summary
Overview: The document provides a detailed overview of FRENCO's Series V gear and spline inspection instruments, focusing on transmission technology and mechanical engineering. These instruments are designed for specific applications, ensuring high precision and quality standards.
Key Features: The instruments aim to reduce costs and increase profits by enhancing inspection efficiency and minimizing rejects. They comply with all relevant standards and offer customized technology globally.
Inspection Instruments: Various types of inspection instruments are detailed, including:
  • VK Measuring Pins and Balls: Used for dimensional inspection of gears and splines, suitable for spur gears.
  • VA Instruments, Rocking Type: Suitable for small and medium-sized series, not for helical gears or splines with odd teeth numbers.
  • VPO and VPE Instruments: Gear testing machines for quick measurements of small pieces, with adjustable measuring force.
  • VPOS Instrument: Designed for large workpieces and splined shafts, with pneumatic positioning and adjustable measuring force.
  • AVM and IVM Instruments: Used for medium-sized batches, with options for dial indicators or digital displays.
Measurement Software L-Dyn: Suitable for dynamic measurements, allowing evaluation of tapering, crowning, and roundness. Data can be exported to Excel for further analysis.
Fully Automated System FAPP: Enables automatic inspections of internal and external splines, integrated into production lines for efficient cycle times.
Technical Specifications: Detailed specifications for each instrument type, including dimensions, weight, and measuring capabilities, are provided.
Standards and Guidelines: The document references various standards and guidelines, such as QS 9000, DIN EN ISO 14253, and VDA 6.1, emphasizing the importance of verifying inspection, measuring, and test processes.
Variable 3-Disc Indicating Gauges VD: Used for measuring circumferential backlash with three composite profile discs. The instrument is set to zero using a composite setting master, and the actual position within the tolerance zone is assessed.
Rotation Measuring Instruments: Designed for measuring rotation-symmetric specimens, available in manual or automatic versions, and can be positioned directly in the manufacturing environment.
Universal Rotation Measuring Instruments with Measuring Ball URM-K: Feature a high precision rotational axis and two linear axes, available in manual and automatic versions.
Multiple Inspector RM: Used for quick random checks and 100% inspections, suitable for measuring splines, gears, and shafts.
Software RMpro: Used for measuring and evaluating shafts with multiple measuring points, includes features for axial position calculation and data export in QS-Stat format.
Double Flank Gear Roll Inspection Machines ZWP: Designed for double flank gear roll inspection, involving meshing a master gear with a workpiece gear to evaluate gear profiles.
Software FGI pro: Controls the drive and evaluates data for double flank gear roll inspection machines.
Software Specifications and Features: The software evaluates gear specimens by marking actual values in color for quick 'Pass' or 'Fail' assessment and supports multiple languages.
Retrofit Services: FRENCO offers retrofitting services for older double flank gear roll inspection testers with new electronics and software.
Gear Flank Analyser: Uses a single flank gear test with a roll master to measure deviations precisely, suitable for production environments.
Evaluation Methods: The evaluation software supports various graphic charts and assessments, including standard evaluations of profile, helix, pitch, and runout.
Inspection Services: FRENCO provides gear and spline inspection services to accredited standards, including monitoring of inspection equipment and workpiece inspections.
Calibration and Documentation: FRENCO offers DAkkS calibration for various artefacts, with detailed documentation and traceability.
VDA-5 Certificate for Measuring Instruments: Provides a VDA-5 certificate detailing the measuring uncertainty of the system.
Uncertainty of the Measuring System: Outlines various components contributing to the uncertainty of the measuring system according to VDA 5.
Deviation Analysis: Gear measurement results are digitally filed for use in a gear and spline analysis program.
All-Tooth-Measurement with REANY Evaluation: Captures profiles and traces of all teeth, maintaining the relation between flanks.
Software and Standards: FRENCO offers software packages for handling and designing splines, adhering to standards like DIN 5480, ANSI B92.1, and ISO 4156.
Training and Seminars: FRENCO provides training programs on gears and splines, in cooperation with the Technical Academy Wuppertal (TAW).
Documentation and Literature: FRENCO offers a range of documentation on gears and splines, including books and literature that cover quality assurance, standards, and calculation methods.
Main Sections:
  • Gears: Discusses mating gears, rolling conditions, revolutions, center distance, profile shift, size deviations, tolerances, and quality ranges.
  • Splines: Covers standards, axis positioning, inspection methods, effective fit clearance, and splines with serrations.
  • Quality Assurance: Focuses on acceptance or rejection of gauges and masters, and specimen with regard to tolerance limits.
Key Documents:
  • OFS 03: Splines - Effective fit clearance.
  • OFS 15: Gears and splines - Various types.
  • OFS 23: Gears and splines - Production methods.
  • OFS 28: Splines with serrations - Calculation.
  • OFS 29 & 30: Gears - Quality assurance.
  • OFD 10 & 11: High precision and tolerance limits.
Contact Information: Frenco GmbH, Gear + Spline Technology, Jakob-Baier-Straße 3, D - 90518 Altdorf, Tel.: +49 (0) 9187 - 95 22 0, Email: [email protected]
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Catalog excerpts

frenco english-1

Quality is the Measure of Success A 2015 E FRENCQ

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frenco english-2

A Frenco Main Catalogue HH Gear and Spline Manufacture HPL INO-System Spline Gauges and Special Designs HPN IC-Gear Artefacts HPR Master Gears for all Requirements HWS Profiled Clamping System VA Measuring Instruments Rocking Type VD Variable 3-Disc Indicating Gauges VD VK Measuring Pins and Measuring Ball Inserts VM Spline Measuring Instruments VM with Guiding Profile VP Gear Testing Instruments VP with Face Stop VY Special Inspection Instruments RK U niversal Rotation Measuring Instruments with Measuring Circles RWL Linear Gear Flank Analyser Rack RWS Gear...

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Frenco Company Profile The future is already our strength Perfection in detail is only achieved by analysing the whole Experts at work Ultra-High Precision H Gear Artefacts, IC Gear Artefacts Setting Masters, Spline Gauges Master Gears Profiled Clamping Systems Gear Forming Tools Gear and Spline Manufacture Instruments for Size Inspection V Measuring Pins and Ball Inserts Instruments, Rocking Type Instruments with Face Stop Instruments with Guiding Profiles Rotation Measuring Systems R Instruments with Measuring Circles Multiple Inspector Linear Gear Flank Analyser Rack Double Flank Gear Roll...

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Future-orientated technologies make great demands on the quality of gears and splines. FRENCO is committed to the full spectrum of quality assurance for all types of gears and splines. Often, standard solutions do not meet the requirements of highly sensitive and complex components and systems. Specialisation, innovative developments and individual solutions are required. FRENCO adopted this strategy from the beginning. Production Metrology for Gears and Splines Since 1978, FRENCO has developed from a manufacturer of simple measuring equipment for splines to a system supplier and specialist in...

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The individual tasks of inspecting gears and splines vary considerably. It is often a very easy process, but can also be a highly complex task from a mechanical or software point of view. FRENCO: Knowledge Leader From selecting suitable gears and splines and determining the conditions of compatibility to optimum inspection methods. Through training and seminars, FRENCO provides comprehensive technical knowledge more profound and qualified than is currently taught at training institutes. Perfection in detail is only achieved by analysing the whole. This requires both a thorough analysis of the...

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frenco english-9

i Ultra-High Precision for Inspection Equipment, Tools and Prototypes H Gear Artefacts, IC Gear Artefacts Setting Masters, Spline Gauges Master Gears Profiled Clamping Systems Gear Forming Tools Gear and Spline Manufacture Assured Quality - certified

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Inspection equipment for measuring systems Inspection equipment Crown Gears pure perfection

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Artefacts should have a geometry similar to that of the specimens (identity Condition) The design of conventional artefacts is very different from that of the specimens. There is no similarity, not to mention an identity condition. IC artefacts can be designed with a similar profile to that of the workpieces to be tested. This is necessary in order to be able to estimate the measuring uncertainty when specimens are inspected on gear measuring machines. IC artefacts can be designed in a number of ways. They can be manufactured for running gears, internal and external gearing with different modules...

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• Profile • Helix • Dimension over balls Artefact B • Profile • Helix • Pitch • Runout • Dimension over balls Combination Artefact A/B • „All-in-one" • Modular • Lower Cost Artefact C • Profile • Helix • Dimension over balls Artefact D • Profile • Helix • Pitch • Runout • Dimension over balls

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frenco english-13

Modification artefact M • Crownings • Reliefs • Angle deviations • Waviness • Pitch deviations FRENCD akkreditiert durch die / accredited by the Deutsche Akkreditierungsstelle GmbH als Kalibrierlaboratorium im / as calibration laboratory in the Deutschen Kalibrierdienst DKD Kalibrierschein Calibration certificate Gegenstand Object Hersteller Manufacturer Fabrikat/Serien-Nr Serial number Auftraggeber Customer 10-Artefaet A/B fur Profil, Flankenlinie, Teilung, Rundlauf und Mdk FRENCO GmbH Jakob-Baier-StraRe 3 90518 Altdorf d = 105.000 mm; R = 0°, 20° r + l 04711 00 01 00 Anzahl der Serten des Kalibrierscheines...

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i Masters for Measuring Instruments Setting masters are used to calibrate instruments for size inspection. Their tooth form is identical to that of the specimen. Setting masters are usually of the sector type with just two tooth spaces. However, multiple point measurement instruments (Frenco VM nx2) require composite setting masters. Setting masters for calibration Setting masters with the actual size near the tolerance limit are sufficient, if size inspection instruments are used with mechanical dial gauges or dial indicators. If electronic display units and computers are used, a set of setting...

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i Spline Gauges Spline gauges are described in several national, foreign and in the international standard ISO 4156. All these standards differ from one another. The FRENCO INO system for spline gauges represents a unified standard at the highest technical level. Spline gauges are available in various designs. For further details see brochure HPL “Spline Gauges“. Straight sided Straight sided

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Master gears are available for single and double flank gear rolling inspection and can be designed according or not according to a standard. FRENCO offers various designs. Even the most stringent requirements can be fulfilled. • Master worms, master pinion gears • Internal master gears • Customized base bodies • Modules smaller than 0.3 mm • Special coatings * pure perfection NCD

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Clamping systems secure workpieces in the gear profile where they are centered and clamped in the tooth flanks. Both testing operations as well as machining processes are possible relative to the tooth flank datum. Arbors are used for internal gearing and chucks for external gearing. The constructive design of these clamping devices is diverse in its implementation. Various clamping methods may be suitable depending on the task at hand. Selection of the most appropriate methods requires expertise and knowledge. Both are offered by the FRENCO specialists as a consequence of their many years of...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.