Powder-in-Powder

Powder-in-Powder

Powder-in-Powder

Product catalog summary
Overview: The document discusses the Powder-in-Powder coating technology developed by FreiLacke, which allows for a single baking process for both primer and top coat, reducing energy costs and process times significantly.
Principle and Applications: This technology is particularly beneficial for large, heavy components in sectors such as construction machinery, agricultural machinery, tower cranes, and steel structures. It involves a streamlined process of pretreatment, drying, primer application, curing, cooling, top coat application, and final curing.
Advantages: The Powder-in-Powder system offers several advantages over conventional coating processes, including:
  • Up to 50% increase in productivity due to reduced coating processes.
  • Significant energy savings by eliminating the need for multiple baking processes.
  • Enhanced corrosion protection, especially at edges, compared to single-layer polyester powder coating.
  • High weather resistance with the use of a super durable polyester top coat.
  • Reduced investment and maintenance costs due to fewer ovens, cooling zones, and conveyor systems, requiring less production space.
Tribo Lance Technology: The Tribo lance enhances the efficiency and ergonomics of coating large workpieces without expensive lifting platforms. It offers:
  • Larger charge potential with less air, creating a "soft cloud" effect.
  • Greater coverage performance due to increased exit volumes of charged powder.
  • Telescopic design with adjustable nozzle head angle.
Practical Applications: The technology is applied in various fields, including construction machinery, agricultural machinery, vehicle construction, mechanical and apparatus engineering, and more.
Contact Information: For more details, visit www.pulver-in-pulver.de or contact Emil Frei GmbH & Co. KG.
See more

Catalog excerpts

Powder-in-Powder-1

Faster and Stronger Coat twice – bake once

 Open the catalog to page 1
Powder-in-Powder-2

The principle Having to bake large, heavy components twice con- FreiLacke has developed a powder-in-powder system sumes a lot of time and energy due to the long baking that, used in combination with the Tribo lance, also times in the oven. A powder-in-powder system, which allows the reliable coating of very complex components. requires only a single baking process for the primer and top coat, therefore lowers energy costs and significantly For example, the construction and agricultural sectors reduces process times. feature very large and heavy components with complex shapes. Thanks to the benefits...

 Open the catalog to page 2
Powder-in-Powder-3

The advantages Powder-in-powder technology offers numerous advantages. The absence of baking and cooling processes reduces energy consumption and production times, which consequently increases productivity. In addition, the technique incurs lower investment and maintenance costs thanks to the absence of convey or systems, ovens and cooling zones, meaning that less production space is needed. The powder-in-powder procedure also provides a higher level of corrosion protection in comparison to single-coat powder coating. Currently the technology is primarily applied in the coating of heavy construction...

 Open the catalog to page 3
Powder-in-Powder-4

The application A Tribo lance makes the highly efficient and ergonomic coating of large workpieces possible without the use of expensive lifting platforms. The new Tribo lance allows for the efficient powder-in-powder coating of large components with complex shapes as well as the application of higher layer thicknesses in order to meet the requirements of heavy-duty corrosion protection. Advantages of the Tribo lance compared to the conventional Tribo gun • Much larger charge potential even when using less air > "soft cloud" Practical application: Agricultural machinery • Greater coverage performance...

 Open the catalog to page 4
Powder-in-Powder-5

Wheels Vehicle construction Mechanical and apparatus engineering Job coaters Functional furniture | Storage and transport technology | Medical technology Construction and sanitation Emil Frei GmbH & Co. KG Döggingen Am Bahnhof 6 78199 Bräunlingen Phone: + 49 77 07  151- 0 Fax: + 49 77 07  151- 238 [email protected] w

 Open the catalog to page 5

Archived catalogs

*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.