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Bearings for Knitting Machines

Bearings for Knitting Machines

Bearings for Knitting Machines

Product catalog summary
Introduction
Franke Wire Race Bearings were developed by Erich Franke in 1936 as a space-saving solution for optical devices. These bearings have evolved to include both rotative and linear components, tailored to specific applications, and are used worldwide in circular knitting machines.

Product Features
The bearings are characterized by their four race rings integrated into a mating structure, offering compact dimensions and design flexibility. They are known for their high precision, long lifetime, and cost-effectiveness due to low maintenance needs and energy efficiency.

Quality and Certification
Franke's quality management is certified according to DIN EN ISO 9001, and their environmental management meets DIN ISO 14001 standards. The company ensures high manufacturing quality through documented processes and rigorous testing.

Impact on Fabric Quality
Franke bearings significantly influence the needle guidance in knitting machines, leading to superior fabric quality. They offer easy mounting, low energy consumption, and jerk-free motion, making them ideal for high-performance applications.

Technical Specifications
The document provides detailed specifications for mounting and preload adjustment, including dimensions and sizes for various bearing models. The bearings are designed for easy integration and offer adjustable preload for optimal performance.

Conclusion
Franke Wire Race Bearings provide a customizable, durable, and efficient solution for circular knitting machines, enhancing machine performance and fabric quality while reducing energy consumption.
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Catalog excerpts

Bearings for Knitting Machines-1

Franke Wire Race Bearings for Circular Knitting Machines

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Bearings for Knitting Machines-2

Franke Wo rldwide – Partner in Tech lo g and Service no y Traditio n since 1936 Erich Franke, an engineer, develops the Wire Race Bearing in 1 93 6 while looking for a space-saving bearing solution for an optical device. He describes his invention as „a ball bearing with exceedingly low spatial requirements which easily satisfies the highest demands on a body's precision of movement in relation to another.“ Franke's first high-volume series production are wire race bearings for circular knitting machines. Over the years we have consistently enhanced his principle of four race rings. Today our...

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Bearings for Knitting Machines-3

Our entire quality management is certified accor ding to DIN EN ISO 9 0 0 1 . Sustainability is the connecting link in our entire value added chain. Our environmental management system satisfies the requirements defined in DIN ISO 1 4 0 0 1 . Documented processes in production and administration, external and internal audits also, guarantee a constantly high level of manufacturing quality. Our laboratory is equipped to conduct all necessary tests on resilience and service life. Samples and 1 0 0 % inspections verify our efforts to deliver unbeatable product quality. Franke Wire Race Bearings...

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Bearings for Knitting Machines-4

The Influ ence o f Bearings o n Fabric Qu ality The bearing that rotates the dial, cylinders and fabric take-down has the biggest influence on the needle guidance and therefore on the fabric that is produced. Perfect results are only achieved by accurate radial and axial guidance of the needles. The introduction of Franke bearings as component parts has become a pioneering development in the design of high-performance circuar knitting machines. The typical feature of Franke wire race bearings are their special tempered race rings with ground or drawn raceways on which the balls run. The race rings...

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Bearings for Knitting Machines-5

Franke Wire Race Bearings: compact, highly durable, customizable The Franke principle delivers maximum design freedom. In our wire race bearings, the rolling process does not take place directly between the rolling element and the mating structure, and instead with low friction on the race rings. You receive maximum design freedom thanks to their compact and highly durable 4-point contact. You are at liberty to choose whichever material, geometry, size, bore pattern, gear and sealing you require. High Precision Franke wire race berings get their high accuracy from the special grinding process...

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Bearings for Knitting Machines-6

Mo n g o Bearin u tin f gs Select the block of washers. The thickness of the block should not be less than 0.1 mm of the calculated average value. Washers are selectable in thickness of 0.025 mm up to 1.0 mm. Distribute the washers between all the check and fastening screws of the separated mating structure. Install a lever arm of 1m from center of bearing Use a tension spring balance to measure the preload (torque resistance) e.g. 100 Nm for KK 1.000 mm. After run-in-process (few hours) the preload reduces by 30% to around 70Nm and keeps stable. preload before run-in preload after run-in

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Bearings for Knitting Machines-7

Mo st po pular Bearings fo r yo ur Applicatio n LEL4 Most commonly used. Ground race ways for highest running culture. Predefined double profile. Drawn or ground race ways. Drawn race ways. Easy to integrate.

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Bearings for Knitting Machines-8

Franke GmbH Obere Bahnstraße 64 73431 Aalen, Germany Tel. +49 7361 920-0 Fax +49 7361 920-120 [email protected] e_2020 Changes and errors reserved. Watch the Video > Function principle of Franke Wire Race Bearings

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.