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OFF ROAD

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OFF ROAD

Product catalog summary
Introduction
FPT Industrial specializes in innovative and high-performance engines for industrial machinery, including earthmoving, construction, agriculture, and special machines. Their engines utilize advanced technologies like multi-valve systems, turbochargers, and high-pressure injection systems to meet industrial needs and turn emission constraints into competitive advantages.
Performance and Environmental Compliance
FPT engines deliver power and torque under severe conditions, with advanced injection systems and turbocharging solutions that enhance fuel economy. They comply with stringent emissions regulations (Tier 4B/Stage IV) using HI-eSCR technology, which eliminates the need for a Diesel Particulate Filter (DPF), reducing operating costs and maintenance intervals.
HI-eSCR Technology
The patented HI-eSCR system achieves over 95% NOX conversion efficiency without Exhaust Gas Recirculation (EGR) or DPF, ensuring high combustion efficiency and low particulate matter production. This maintenance-free system enhances productivity by avoiding downtime for filter cleaning or replacement.
Emission Standards and Regulations
FPT engines meet Tier 4B/Stage IV standards, requiring significant NOX reduction. The HI-eSCR system allows compliance without affecting vehicle architecture or increasing costs. Future regulations, such as Stage V, are expected to further tighten emission limits.
R Series Engines
The R22 engine, part of the R Series, is compact and efficient for low displacement off-road applications. It meets Tier 4B/Stage IIIB emissions standards with a maintenance-free after-treatment system. The engine features a high-pressure Common Rail injection system, compact design, and easy installation, offering high torque and power density with minimal fuel consumption.
Serviceability and Maintenance
R Series engines are designed for easy maintenance, with components accessible from one side. They feature hydraulic tappets, reducing the need for manual adjustments, and a maintenance-free PM-CAT, extending oil change intervals up to 600 hours.
Overview of Engine Series
The document provides a detailed technical overview of various engine series offered by FPT Industrial, focusing on the F5, NEF, and CURSOR series. Each series is designed to meet specific performance, efficiency, and application requirements, with options for customization based on customer needs.
F5 Series
The F5 Series is characterized by its customer-oriented design, low operating costs, and easy maintenance. It features high torque and optimized performance with low fuel consumption, suitable for demanding missions, including high engine inclination and cold starting at temperatures as low as -25°C.
NEF Series
The NEF Series is designed for flexibility and reliability, available in both mechanical and electronic versions. It features a second-generation Common Rail injection system for top performance and low fuel consumption, with configurations for agricultural applications.
CURSOR Series
The CURSOR Series is aimed at heavy-duty applications, offering high power density and fast load response with low fuel consumption. It is available in configurations ranging from 200 to 570 kW, emphasizing high reliability and long maintenance intervals.
Key Features and Benefits
  • High performance and efficiency across all engine series.
  • Customizable configurations to meet specific application needs.
  • Advanced fuel injection systems for precise fuel delivery and reduced emissions.
  • Integrated components for enhanced performance and reduced complexity.
  • Robust design for demanding conditions, including extreme temperatures and inclinations.
  • Comprehensive serviceability and maintainability with a global service network.
Conclusion
FPT Industrial's engine series offer a range of solutions for various industrial and agricultural applications, emphasizing performance, efficiency, and customization. The engines are designed to meet stringent emission standards while providing reliable and cost-effective operation.
VECTOR Series Overview
The document provides detailed technical specifications and features of various diesel engines designed for off-road applications, focusing on the VECTOR Series by FPT Industrial. It highlights the engines' performance, design, and maintenance features, emphasizing their compliance with emission standards and suitability for agricultural and industrial applications.
Engine Specifications
The document lists multiple engine models, including C13, C16, and V20, with specifications such as displacement, power output, torque, and emission standards. The engines are categorized under different tiers (Tier 3, Tier 4B) and stages (Stage IIIA, Stage IV) based on their emission control technologies.
Injection System
The engines feature advanced direct injection systems, including Common Rail and Electronic Unit Injectors, designed to optimize fuel delivery, enhance performance, and reduce fuel consumption.
Engine Design
Key design elements include superfinished helical timing gears, a bed-plate, a rear geartrain layout, and a suspended oil pan. The C16 model is noted for its compact design and high power-to-weight ratio.
Components Integration
The engines incorporate integrated components such as the Crank Case Ventilation, oil cooler, oil pump, and water pump, contributing to a functional lean layout and improved serviceability.
Specific Features
The engines are designed to operate efficiently in various conditions, with features like wastegate turbocharging, air-to-air charge cooling, and high engine inclination capabilities.
Serviceability and Maintainability
The engines offer enhanced serviceability through an Electronic Control Unit with CAN-BUS interface, allowing for easy diagnosis and maintenance.
Benefits
The engines provide high thermodynamic performance with low fuel consumption, reduced vibration and noise, and high mechanical and thermal resistance.
Application and Configuration
The engines are suitable for agricultural and industrial applications, available in both in-line and V configurations, and comply with multiple emission standards using technologies like SCR and DOC.
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Catalog excerpts

OFF ROAD-1

OFF ROAD FPT INDUSTRIAL S.p.A. Via Puglia 15, 10156 – Torino, Italy [email protected] www.fptindustrial.com

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Innovation, performance and constant improvement, these are the drivers for our industrial machinery: earthmoving and construction machinery, agriculture, irrigation and special machines. Every type of engine is designed to fulfill the needs of all industrial applications, adopting the most advanced technologies: innovative structure, multi-valve systems, fixed or variable geometry turbochargers, state-of-the-art mechanical injection systems, high pressure Common Rail injection systems and electronically controlled unit injectors. The experience in different application fields, combined with...

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PERFORMANCE Power demand and torque response guaranteed in the most severe operating conditions for a wide range of applications State-of-the-art injection systems and turbocharging solutions for improved fuel economy Proven and breakthrough after-treatment technologies for emissions reduction and low operating costs RESPECT FOR THE ENVIRONMENT Compliance with the most stringent emissions legislations (Tier 4B/Stage IV) thanks to HI-eSCR without DPF RUNNING COSTS REDUCTION Best in class in maintenance intervals Low fuel consumption FLEXIBILITY Availability of a wide range of options...

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THE TIER 4B/STAGE IV SCR ONLY TECHNOLOGY Technological excellence and product innovation for FPT Industrial represent the truly determining factor and part of its primary strategic mission. The company has focused its research and development activities in order to become the innovation leader in the agriculture and construction powertrain field and a reference provider of the most cost efficient powertrain solutions for Tier 4B/Stage IV. FPT Industrial complies with emission legislations ensuring a minimal impact on the vehicle architecture and the lowest possible increase in cost, an objective...

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During the combustion process, inside a Diesel engine, the chemical energy is transformed into a mechanical one. Because of the chemistry of combustion, several toxic substances are produced, of which the most harmful are Nitrogen Oxides (NOX) and Particulate Matter (PM). Since 2011, when Tier 4A/Stage IIIB came into force, many efforts have been made to reduce pollutants that are damaging the environment. Tier 4B/Stage IV compliance, introduced in 2014, implied a further significant reduction of NOx (- 80% vs. Tier 4A/Stage IIIB levels), while PM is not affected by further reduction, having...

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EUROPEAN NON ROAD MOBILE MACHINERY, AGRICULTURAL AND FORESTRY TRACTORS & USA NON ROAD COMPRESSION-IGNITION ENGINE EMISSION STANDARDS 130 < P < 560 kW TIER 3 / ST IIIA TIER 4A / ST IIIB TIER 4B / ST IV STAGE V 56 < P < 130 kW TIER 4A / ST IIIA TIER 4B / ST IIIB STAGE V 19 < P < 37 kW After the introduction of Tier4B / StagelV emission limits in 2014-2015, a further regulation re-enforcement is under discussion for European Non-Road applications; new Stage V regulation is expected to be introduced in 2019 or 2020 depending on power levels Emission Durability Period: 8000 hours, 10...

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CO Carbon Monoxide HC Hydrocarbons NOx Nitrogen Oxides PM Particulate Matter PN Particle Number 1 NMHC for US Tier Limits 2 US Tier 4A and Tier 4B PM limit is 0.02, but with rounding allowed in US this limit is equivalent to 0.024999... = 0.025 3 3.4 in US 4 Tier 2 for P > 560 kW and P < 19 kW 5 8.0 for P < 8 kW 6 Tier 4A: 0.3; Stage IIIB: 0.025 Emission Durability Period: 8000 hours, 10 years No new type approval in Europe for existing emission stage permitted in the year before new emission stage introduction No emission regulation in Europe for P < 19 kW and P > 560 kW

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By way of continuous technical advances to an already state of the art engine range, Tier 4B/Stage IV sees also the introduction of reengineered engines, allowing our customers to retain their class leading features, such as minimized total cost of ownership and outstanding performance. Key to the optimization of combustion efficiency is high cylinder pressure and high injector nozzle pressures: engines adopting the latest generation of Common Rail system feature peak nozzle pressures of up to 2200 bar. To achieve these targets, crankcase and cylinder head design has been improved to ensure increased...

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V Increase vehicle productivity thanks to better transient response >/ No additional turbocharger's complexity while ensuring outstanding performance ✓ Low operating costs thanks to high combustion efficiency and long service intervals (up to 600h, depending on the mission) y/ Engine lean design and state-of-the-art HI-eSCR after-treatment system, flexible and easy-to-install >/ Lean technology improving durability and reliability V No additional cooling requirements on both radiator dimensions or fan drive

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HI-eSCR system Due to the opposite reaction to combustion temperature, the reduction of either of the combustion products (NOX or PM) necessarily implies the increase of the other one. In order to further reduce NOX, as required by Tier 4B/Stage IV, it is necessary to work both on combustion management and exhaust gas treatment system. This means that Tier 4B/Stage IV emission limits can be reached only through the use of SCR (Selective Catalytic Reduction), either with or without EGR. The use of an EGR system reduces the NOX emissions in the combustion chamber, lowering combustion temperature...

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0 "Closed" loop control through NOx and Ammonia All after-treatment components are packaged in a sensors to provide accurate monitoring of exhaust compact and fuHy enc|osed pr°viding flexib|e gas composition; adaptive dosing system to reduce layout options to simplify installation on machines. AdBlue Thermally insulated high turbulence mixer, to allow homogeneous hydrolysis of urea, ensuring correct distribution in exhaust gas flow Improved exhaust gas temperature control to speed up SCR light-off in the cold part of emission cycle through an electronically-controlled exhaust flap

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.