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GRAIN, MILLING AND OILS

GRAIN, MILLING AND OILS
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GRAIN, MILLING AND OILS

Product catalog summary
Overview
FOSS offers analytical solutions for the grain industry, focusing on enhancing yield, disease resistance, and pest resistance through plant breeding. Their technologies include near infrared (NIR) and automated chemical analysis, supporting various stages from farm to final product.
On Farm Analysis
FOSS equipment enables farmers to accurately measure crop value, aiding in decisions about segregation and blending before delivery. The InfratecTM Sofia ensures consistent results between on-farm measurements and those at receival sites, crucial for grower payments.
Receival and Trade
At receival sites, grains, oilseeds, and pulses are tested quickly and accurately for payment and segregation. The InfratecTM grain analyser is globally approved for trade, providing stable results regardless of weather conditions.
Intake and Production
Rapid measurements of moisture and protein/oil content at intake help decide storage and usage of raw materials. Continuous measurements during production streamline processes, ensuring optimal results.
Final Products
Reliable tests at product release ensure shipments meet quality standards. FOSS solutions allow non-destructive sample presentation and offer various application models, including beer production and moisture in green malt.
Calibration and Networked Instruments
FOSS provides calibration development software like WinISI™ for creating sophisticated models. Instruments can be networked for consistent results across locations, supported by a large database of samples and global calibrations.
Falling Number Analysis
The AlphatecTM FNO instrument measures the soundness of traded grain through falling number analysis, crucial for product quality in bread, pasta, and malt production.
Process Analysis
ProFossTM whole grain analyser allows for continuous analysis of grain batches, providing real-time data for process control, enhancing milling efficiency and product consistency.
Oil Crushing and Refining
FOSS solutions support oil-seed trading and production by delivering rapid, reliable analysis results, aiding in quality control and optimizing production processes.
Overview of FOSS Solutions for Oilseed Crushing and Edible Oil Industry
Introduction: FOSS provides analytical solutions to improve profitability in oilseed crushing and vegetable oil refining by ensuring quality control and efficient production processes.
Key Solutions and Technologies:
  • Oilseed Intake and Crushing: Solutions like InfratecTM NOVA and NIRSTM DA1650 measure oil content and moisture, ensuring fair pricing and quality control.
  • Vegetable Oil Refinery: FOSS solutions provide reliable data to control Free Fatty Acids (FFA) removal, optimizing material use and reducing rework.
  • Near Infrared Technology: Offers precise measurements for various parameters like moisture, protein, and ash.
  • Networking and Calibration: MosaicTM networking solution manages and calibrates instruments remotely, ensuring consistent performance across locations.
Applications and Benefits:
  • Rapid Analysis: Instruments like XDSTM Rapid Liquid Analyser provide quick analysis of oil composition, enhancing process control.
  • Process Control: ProFossTM offers in-line analysis for continuous monitoring, improving yield and product quality.
  • Laboratory Methods: Automated solutions like AlphatecTM FNO and KjeltecTM streamline standard tests, enhancing safety and efficiency.
  • Image Analysis: EyeFossTM uses imaging technology for objective grain quality assessment, reducing human error.
Conclusion: FOSS solutions integrate advanced technologies to enhance quality control, efficiency, and profitability in the oilseed and edible oil industry, offering robust, user-friendly, and networked instruments for comprehensive analysis and process optimization.
Overview: The document provides a comprehensive overview of FOSS's analytical solutions for grain and milling industries, focusing on safety, efficiency, and accuracy in laboratory testing.
Key Products and Technologies:
  • Alphatec™ FNO: A modern solution for testing sprouting damage and enzyme activity in grains and flour, featuring a cooling lid, insulated sample bath, and touch screen interface.
  • Fibertec™ 8000: An automated system for determining crude and detergent fiber, offering safety and efficiency with the ability to handle multiple samples simultaneously.
  • Kjeltec™ System: Offers automated Kjeldahl analysis with models 8100, 8200, and 8400, approved by AOAC and ISO for safe distillations.
  • Soxtec™ Systems: Provides fast and safe fat analysis with integrated acid hydrolysis and Soxhlet analysis capabilities.
  • Dumatec™ 8000: Performs rapid nitrogen/protein analysis using the Dumas method, offering reliable results quickly and cost-effectively.
  • Mosaic™: A networking solution for remote management and calibration of analytical instruments, enhancing performance and reducing costs.
Preventive Maintenance and Support:
  • FossCare™ Support Agreement: Offers extended warranties, regular maintenance, and 24/7 support to ensure optimal instrument performance and minimize downtime.
  • Emphasizes the importance of preventive maintenance to avoid expensive downtime and ensure consistent, reliable results.
Global Reach and Expertise:
  • FOSS is a global company with manufacturing and R&D facilities in Denmark and China, supported by a network of sales and service companies in 25 countries.
  • FOSS's analytical solutions are based on a vast calibration database, ensuring precise measurements across diverse environmental conditions.
Conclusion: FOSS provides comprehensive, future-proof analytical solutions for the grain and milling industries, emphasizing safety, efficiency, and global support to enhance quality control and operational efficiency.
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Catalog excerpts

GRAIN, MILLING AND OILS-1

Analytical solutions for the grain industry

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GRAIN, MILLING AND OILS-2

We help you to secure the best raw material Plant breeding The super grain that will save the world’s food problems – unlikely to be found, but ongoing research in plant breeding is leading to higher yields and disease and pest resistance. What is the crop really worth? Should I segregate and blend before delivery? Where should we start harvesting and when? If it can’t be measured it can’t be managed. FOSS analytical solutions provide convenient routine analysis options with either near infrared (NIR) or automated chemical analysis for reference analysis. On farm testing with FOSS equipment gives...

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GRAIN, MILLING AND OILS-3

Final products At intake to crushing or milling virtually instant measurements of key parameters such as moisture and protein/oil content allow you to decide how to store and use raw material. In the process, continuous measurements keep you in the picture avoiding nasty surprises and helping to streamline your production for optimal results. At product release, rapid, reliable tests allow you to release shipments with confidence.

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GRAIN, MILLING AND OILS-4

Plant breeding with near infrared (NIR) or automated chemical analysis for reference analysis FOSS solutions include the ability to present small and delicate samples without destroying the sample. In addition to protein, moisture and oil in grain, other ready-to-use application models are available such as extract for beer production and moisture in green malt. For the many additional applications, users can develop their own calibrations using FOSS calibration development software, just one example currently in use is the analysis of nitrogen in rice leaves as the taste of rice is deeply related...

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GRAIN, MILLING AND OILS-5

Over 25 years of calibration development

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GRAIN, MILLING AND OILS-7

On farm analysis with aligned near infrared The idea of giving farmers a portable instrument to measure grain in the field is nothing new, but until recently, getting the measurements in line with the measurements at the receival site has been problematic. On farm measurements with FOSS equipment (InfratecTM Sofia) are fully aligned with the results given by payment analysis at the receiving station (Infratec NOVA or Infratec Sofia). The Infratec NOVA has a number of approvals for trade purposes and is the official system used for payment by bulk grain handlers around the world. Deliveries can...

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GRAIN, MILLING AND OILS-8

Receival and trade with rock solid near infrared analysis Rapid analysis at the weighbridge has become indispensible for modern grain receival. Today, over 10,000 InfratecTM grain analysers are in use for testing grain at receival sites. The Infratec is the official system used for payment by bulk grain handlers around the world and has a number of approvals for trade purposes. Grains, oilseeds and pulses can all be tested quickly, easily and accurately for payment and segregation. Most can be analysed directly without any sample preparation and, thanks to the Infratec stabilising technique patented...

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GRAIN, MILLING AND OILS-9

A Test Weight Module allows rapid and accurate volume weight determination of the grain for milling potential and efficient silo management. Networked instruments Payment analysis must deliver unquestionable reliability and uniformity, regardless of location and operating conditions – a requirement that networked Infratec instruments have effectively addressed by giving identical measurements, wherever they are located. All major grain producing countries now use FOSS ANN calibrations and the Infratec system. Infratec networks have been recognised by both commercial and governmental authorities...

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GRAIN, MILLING AND OILS-10

Ash is cash: new levels of accuracy provided by new NIR technology is helping millers to save thousands of Euros through better yield. Flour milling intake and processing FOSS solutions add significant value when acquiring grain for milling wheat flour, semolina, soy meal, ground wheat, middles, rice meal, corn meal, etc. Moisture and protein in entire batches of whole grain are measured as they arrive at the flour mill. This allows the perfect blend of grain for consistent quality products downstream in the milling process. It also helps to improve the tempering process by allowing the right...

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GRAIN, MILLING AND OILS-11

Efficient milling with rapid NIR analysis in the process Rapid, routine analysis with FOSS instruments gives a higher level of knowledge in milling and is setting new standards for quality control in the ancient art of producing flour. With reliable information about moisture, protein, ash, gluten, water absorption and other key parameters, you can improve the consistency of end products and the entire milling process. For instance, new levels of accuracy in measuring critical parameters such as ash offers improved yield. The instruments are also highly robust complying with ISO 12099 standards....

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GRAIN, MILLING AND OILS-12

Oilseed intake and crushing Take control Whether you work in oil-seed trading, crushing and refining, meal production or with traditional production of olive oil, reliable measurement results delivered in a simple, timely way give you more power to control production for optimal quality and profit. Analysis results for key control parameters are delivered in a fast, convenient way to help you simplify lab operations, avoid rework in production, ensure end-product quality and get the very best out of valuable raw material. The key to oil crushing starts by controlling the quality of the raw material...

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GRAIN, MILLING AND OILS-13

Typical applications for FOSS solutions All in one, soy bean analysis The InfratecTM NOVA can be used to control soy beans for oils and moisture at intake. And with the sample transport module option you can use the same unit to test soy meal for moisture, fat, protein and fibre at the end of the process. Rapid analysis of oil composition Using rapid near infrared solutions such as the FOSS XDSTM Rapid Liquid Analyser you can analyse virtually any liquid or viscous suspension in both laboratory and at-line situations. Determination of FFA, moisture, Phosphorous, IV, K232, K270 and PV in less...

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GRAIN, MILLING AND OILS-14

Technology overview Near infrared reflectance and transmittance FOSS solutions use either near infrared transmittance or near infrared reflectance technology all according to the job to be done. When measuring whole grain for instance, near infrared transmittance used in the InfratecTM NOVA grain analyser offers superior performance. Measurements are made in a lower wavelength range, 850 – 1050 nm. The higher energy level of the light in the lower range allows for deeper penetration into the grain kernels, so not only the surface, but also the inner part of the kernel is measured, giving a superior...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.