HOT MELT PSA PILLOW-SHAPED PRODUCTION LINE JCT MACHINERY

• Hot melt PSA pillow-shaped production line is a type of manufacturing equipment used to produce hot melt adhesives in the form of pillows or beads. These adhesives are widely used in various industries, including packaging, woodworking, bookbinding, automotive, and many others. • The production line typically consists of several components, including a mixer, melt tank, gear pump, and a hot melt adhesive applicator. The mixer is used to blend the raw materials, which may include polymers, resins, waxes, and other additives, into a homogenous mixture. The mixture is then fed into the melt tank,...

MARKET OVERVIEW • The market for Hot melt PSA pillow-shaped has been growing steadily in recent years, driven by the increasing demand for efficient and effective adhesive packaging solutions in various industries. The market is expected to continue growing at a compound annual growth rate (CAGR) of around 5.5% from 2021 to 2026. The automotive industry is one of the major end-users of Hot melt PSA pillow-shaped, where they are used for a variety of applications such as soundproofing, insulation, and bonding. The increasing demand for electric vehicles and lightweight materials in the automotive...

O Reactor G Transfer Tank O Storage Tank O Vacuum System G Condenser G Packaging System G Cooling Tower O Transfer Sink

• The reactor is responsible for controlling the temperature, pressure, and mixing speed of the raw materials. The raw materials used to make the hot melt adhesive pillows typically include polymers, resins, waxes, and other additives. These materials are added to the reactor in specific proportions and heated to a specific temperature to create a homogeneous mixture. • The reactor plays a vital role in the production process, as it ensures that the hot melt adhesive produced is of consistent quality and meets the desired specifications. The reactor also helps to eliminate any impurities or contaminants...

1. Liquid Raw Material: A liquid hot melt adhesive can be fed into the production process using a gear pump or a diaphragm pump. The pump can be controlled to adjust the flow rate of the adhesive. The adhesive can be stored in a tank or drum and pumped directly into the production process. 2. Powder Raw Material : For a powder hot melt adhesive, a pneumatic conveying system is often used. This system uses air pressure to transport the powder from a storage container to the melting unit. The powder can also be fed into the melting unit using a screw feeder. 3. Granular Raw Material : A granular...

Twin concave screws

Vacuum System • A vacuum system can be an important component of a hot melt adhesive production line. The purpose of the vacuum system is to remove any air or other gases that may be trapped in the adhesive during the manufacturing process. This is important because air pockets can cause bubbles or other defects in the adhesive, which can affect the final product's performance. • In a hot melt adhesive production line, the adhesive is typically heated to a liquid state and then dispensed into molds or onto substrates. The vacuum system can be used to remove air from the adhesive before it is...

Chiller System • A chiller system is used in a hot melt adhesive pillow production line to cool the hot melt adhesive after it has been heated and mixed. The chiller system helps to control the temperature of the hot melt adhesive and prevent it from overheating or becoming too viscous. The chiller system typically consists of a chiller unit, a water-cooled heat exchanger, and a cooling tower. The chiller unit uses a refrigerant to cool the water in the heat exchanger, which in turn cools the hot melt adhesive. The cooling tower helps to dissipate the heat generated during the cooling process....

1. Pillow filling machine: The pillow filling machine is used to fill the hot melt adhesive into pre-made pillow bags. The machine can be programmed to fill the bags with a specific amount of adhesive, ensuring that each pillow contains the correct amount of adhesive. 2. Sealing machine: The sealing machine is used to seal the pillow bags after they have been filled with hot melt adhesive. The machine can be programmed to apply a specific amount of heat and pressure to the bags to ensure a secure seal.

Cooling/Conveying System • The chiller unit is used to cool the hot melt adhesive after it has been filled into the pillow bags. The chiller unit is designed to maintain a consistent temperature and cooling rate, which helps to prevent the hot melt adhesive from becoming too viscous or overheating. This helps to ensure that the final product is of high quality and consistency. • The conveyor belt system is used to transport the filled and sealed pillow bags from the filling machine to the chiller unit. The conveyor belt system can be designed to accommodate different types of pillow bags and...

• The pillow filling machine is used to fill the pre-made pillow bags with the hot melt adhesive. The machine can be programmed to fill the bags with a specific amount of adhesive, ensuring that each pillow contains the correct amount of adhesive. • Once the pillow bags have been filled, they are moved to the sealing machine, which seals the bags to prevent the adhesive from leaking or spilling. The sealing machine can be programmed to seal the bags with a specific heat and pressure to ensure a tight seal. • After the bags have been sealed, they are moved to the labeling machine, which applies...

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