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HOT MELT PRESSURE SENSITIVE ADHESIVE PRODUCTION LINE

HOT MELT PRESSURE SENSITIVE ADHESIVE PRODUCTION LINE
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HOT MELT PRESSURE SENSITIVE ADHESIVE PRODUCTION LINE

Product catalog summary
Introduction
Hot melt pressure sensitive adhesive (PSA) is a versatile adhesive used across various industries. It consists of multiple polymers, each contributing unique properties. Solid at room temperature, it liquefies when heated and solidifies upon cooling, forming strong bonds without solvents, making it environmentally friendly. Common applications include packaging, automotive, construction, textiles, and woodworking, offering advantages like fast setting times and resistance to moisture and temperature changes.

Market Overview
The global adhesive market, including hot melt PSA, is expected to grow at a CAGR of 5.5% from 2021 to 2028. The packaging industry is the largest end-user, driven by the demand for sustainable solutions. The construction industry also contributes to demand due to the adhesive's bonding capabilities. Asia-Pacific is the largest and fastest-growing market, with major manufacturers in China, Japan, and India. Key players include 3M, Henkel, H.B. Fuller, Sika, and Arkema, focusing on innovation and strategic partnerships.

Hot Melt PSA Production Line Process
Reactor: Controls temperature, pressure, and mixing speed to ensure consistent quality. Specifications include capacities from 500L to 10T, with operating temperatures up to 200°C and pressures up to 1.6Mpa.
Manual Feeding System: Involves a material hopper, screw feeder, melting unit, pump or gear motor, and control system to ensure consistent production.
Automatic Feeding System: Utilizes gear or diaphragm pumps for liquid materials, pneumatic systems for powders, and screw feeders for granules.
Vacuum System: Ensures quality by controlling environmental conditions during production.
Mold Temperature Machine: Regulates mold temperature to ensure proper solidification and desired product properties.
Filter: Removes impurities at various production stages using mesh, cartridge, or bag filters.
Discharge System: Involves molds, pouring, cooling, and demolding processes to form adhesive blocks.

Conclusion
Hot melt PSA production involves precise control of various processes to ensure high-quality adhesive products. The industry is poised for growth, driven by demand in key sectors and regions.
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Catalog excerpts

HOT MELT PRESSURE SENSITIVE ADHESIVE PRODUCTION LINE-1

HOT MELT PRESSURE SENSITIVE ADHESIVE PRODUCTION LINE JCT MACHINERY

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HOT MELT PRESSURE SENSITIVE ADHESIVE PRODUCTION LINE-2

• Hot melt pressure sensitive adhesive is a type of adhesive that is used in a wide range of industries and applications. This type of adhesive is made up of two or more types of polymers that are arranged in a specific pattern, with each block of polymer contributing different properties to the adhesive. • Hot melt PSA is typically solid at room temperature and become liquid when heated. They are applied in a molten state and solidify as they cool, creating a strong bond between the two surfaces being joined. Because they do not contain solvents, block hot melt adhesives are environmentally...

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HOT MELT PRESSURE SENSITIVE ADHESIVE PRODUCTION LINE-3

• The global market for adhesives, including hot melt PSA, is projected to grow at a CAGR of around 5.5% from 2021 to 2028. The market is being driven by the increasing demand for adhesives in various end-use industries such as automotive, packaging, construction, and woodworking. • The packaging industry is expected to be the largest end-user segment for hot melt PSA, owing to the increasing demand for sustainable and eco-friendly packaging solutions. The construction industry is also expected to drive demand for hot melt PSA due to their ability to bond various types of substrates and withstand...

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HOT MELT PRESSURE SENSITIVE ADHESIVE PRODUCTION LINE-4

Storage Tank Reactor Vacuum System Mold Temperature Machine Discharge System

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HOT MELT PRESSURE SENSITIVE ADHESIVE PRODUCTION LINE-5

• The reactor is responsible for controlling the temperature, pressure, and mixing speed of the raw materials. The raw materials used to make the hot melt adhesive pillows typically include polymers, resins, waxes, and other additives. These materials are added to the reactor in specific proportions and heated to a specific temperature to create a homogeneous mixture. • The reactor plays a vital role in the production process, as it ensures that the hot melt adhesive produced is of consistent quality and meets the desired specifications. The reactor also helps to eliminate any impurities or contaminants...

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HOT MELT PRESSURE SENSITIVE ADHESIVE PRODUCTION LINE-7

Manual Feeding System 1. Material hopper: The material hopper is a container that holds the raw materials, which typically include thermoplastic block copolymer pellets, tackifiers, and other additives. 2. Screw feeder: The screw feeder is a mechanical device that is used to transport the raw materials from the hopper to the melting unit. The screw feeder ensures a consistent flow of raw materials and helps to prevent clogging and other issues. 3. Melting unit: The melting unit is used to melt the raw materials and create a homogeneous mixture. The melting unit typically consists of a heating...

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HOT MELT PRESSURE SENSITIVE ADHESIVE PRODUCTION LINE-8

1. Liquid Raw Material: A liquid hot melt adhesive can be fed into the production process using a gear pump or a diaphragm pump. The pump can be controlled to adjust the flow rate of the adhesive. The adhesive can be stored in a tank or drum and pumped directly into the production process. 2. Powder Raw Material : For a powder hot melt adhesive, a pneumatic conveying system is often used. This system uses air pressure to transport the powder from a storage container to the melting unit. The powder can also be fed into the melting unit using a screw feeder. 3. Granular Raw Material : A granular...

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HOT MELT PRESSURE SENSITIVE ADHESIVE PRODUCTION LINE-9

Twin concave screws

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HOT MELT PRESSURE SENSITIVE ADHESIVE PRODUCTION LINE-10

Vacuum System • The reactor is responsible for controlling the temperature, pressure, and mixing speed of the raw materials. The raw materials used to make the hot melt adhesive pillows typically include polymers, resins, waxes, and other additives. These materials are added to the reactor in specific proportions and heated to a specific temperature to create a homogeneous mixture. • The reactor plays a vital role in the production process, as it ensures that the hot melt adhesive produced is of consistent quality and meets the desired specifications. The reactor also helps to eliminate any impurities...

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HOT MELT PRESSURE SENSITIVE ADHESIVE PRODUCTION LINE-11

• In hot melt adhesive production, a mold temperature machine is typically used as the process involves molding. The raw materials are melted and mixed in a hot melt adhesive melting unit, and then applied to the desired surface using an application system such as a spray gun or a roller coater. • Mold temperature machine consists of a heating and cooling system, a pump or circulator, and a control unit. The hot melt adhesive would be poured into the mold, and the mold temperature machine would be used to regulate the temperature of the mold to ensure that the adhesive solidifies correctly and...

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HOT MELT PRESSURE SENSITIVE ADHESIVE PRODUCTION LINE-12

Filters can be used at various points in the production process, including: Material hopper: Filters can be installed on the material hopper to remove dust, debris, and other impurities from the raw materials before they are fed into the melting unit. Melting unit: Filters can be installed on the melting unit to remove any contaminants that may be present in the raw materials or introduced during the melting process. Pump or gear motor: Filters can be installed on the pump or gear motor to remove any impurities that may be present in the molten adhesive before it is delivered to the application...

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HOT MELT PRESSURE SENSITIVE ADHESIVE PRODUCTION LINE-13

1. Molds: The molds used for pouring hot melt adhesive are typically made of metal and come in different sizes and shapes depending on the desired final product. Molds are pre-coated with a release agent to prevent the adhesive from sticking to the mold. 2. Pouring: Once the hot melt adhesive mixture is melted and mixed in the melting unit, it is poured into the molds. Care must be taken to pour the adhesive evenly and avoid air bubbles or other irregularities that can affect the final product's quality. 3. Cooling and solidifying: After pouring, the molds with the adhesive mixture is cooled...

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• www.jctmixingequipment.com • Hantian Science and Technology City, Guicheng Street, Foshan City, Guangdong Province

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.