Format Testing Equipment
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Format Testing Equipment - 1

Messtechnik GmbH Foam Qualification System FOAMAT® 285 Pot Life and Curing Monitor SubCASE® Format Testing Equipment Viscoelastic Foam Testing Resimat® Thickness Measurement Sonic Joker

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Format Testing Equipment - 2

Messtechnik GmbH FOAMAT® 285 Universal Foam Qualification System FOAMAT® Figure 1: The Universal Foam Qualification System FOAMAT 285 is supplied with different test containers. The base system consists of the stand, the ultrasonic fan sensor LR 4, the controller unit, and the PC software FOAM. The Advanced Test Containers ATC and ATC XL (left) are the most sophisticated test containers. The innovative Box Foam Container BFC 200 is used for slabstock foam. The Foam Pressure Measurement devices FPM 2, FPM 70 and FPM 150 (right) use disposable cardboard cylinders of different diameters....

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Format Testing Equipment - 3

rigid foam height master diel. polarization Figure 2: The curves show the reaction of a rigid foam measured by FOAMAT with FPM/CMD 150. Rise height (H), reaction temperature (T), rise pressure (P), and dielectric polarization (D) are recorded simultaneously by the software FOAM. The colored areas are master curves for QC. integrated fan for air homogenization, an ultrasonic transducer, and a temperature gauge for speed of sound compensation. All types of foam can be measured, including flexible molded and slabstock foams, semi-rigid foams, and rigid foams with strong heat release. The...

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Format Testing Equipment - 4

Messtechnik GmbH FOAMAT® of the cylinder, where the applied force is measured by a load cell. The expansion volume is confined by the walls of the cardboard cylinder and the FPM base plate. A thin foil protects the base plate against contamination. The FPM replaces normal test cups and boxes. Whereas the rise curve reflects the blowing agent generation, the rise pressure mirrors the cell properties, which are affected by the polymerization reaction. Pressure measurement can yield valuable information about the effects of catalysts on gelling. Furthermore the rise pressure determines the...

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Format Testing Equipment - 5

Messtechnik GmbH provided in combination with the pressure measurement device FPM. Balance Integration In order to obtain reproducible measurement data, the reaction components must be weighed exactly. Despite the utmost care on behalf of the user, remnants adhering to the stirrer and remaining in the mixing cup may lead to uncertainties in the tested foam mass. The integration of a laboratory balance into the FOAMAT system (Fig. 5) automatically records the mass of each component in the batch documentation. Additionally, the loss of weight due to the release of blowing agents and volatile...

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Format Testing Equipment - 6

Messtechnik GmbH Figure 8: The Advanced Test Container ATC XL (center) has four times the test volume of the standard ATC (right). Each of them comprises an upper and a lower part, which are clamped by spring locks. The foam sample (left) can easily be ejected through the bottom opening of the upper part. between laboratory investigation and the production situation. This is critical especially for PIR and phenolic foams which only cure at elevated temperatures. The Advanced Test Container ATC and the larger version ATC XL (Fig. 8) overcome this problem by two temperature controlled closed...

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Format Testing Equipment - 7

Messtechnik GmbH - Rise profile in a narrow cardboard cylinder - Reaction temperature - Foam Pressure Measurement FPM 50 - Cylinder alignment by innovative holder - Accessory to the FOAMAT® 285 system One Component Foam Measurement (OCFM) patent pending Figure 10: The One Component Foam Measurement device OCFM has a special holder for aligning the FPM 50 and the cardboard cylinder under the ultrasonic sensor. The Perfect Preparation Aid PPA (right) helps to inject a defined amount of froth. H[mm] 450 One Component Aerosol Foam One Component Foam Measurement The One Component Foam...

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Format Testing Equipment - 8

Messtechnik GmbH SubCASE® SubCASE® Pot Life and Curing Monitor for Reactive - Coatings - Adhesives - Sealants - Elastomers based on - PU formulations - EP, UP, and MMA resins Patent No. 102004001725 Figure 13: The Test device SubCASE HT can measure the pot life and the curing of reactive plastics. It is designed for high reaction temperatures. The core temperature is measured by a reusable thermocouple inserted vertically into the center of the plastic sample. Pot Life Monitor SubCASE is a laboratory device for measuring the pot life and the curing behaviour of Coatings, Adhesives, Sealants...

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Format Testing Equipment - 9

Messtechnik GmbH cover plate Figure 14: Cross section of the SubCASE test container. The CMD-sensor is mounted onto the temperature controlled base plate and is covered with a protection foil. The core temperature is measured by a thermocouple, which is inserted vertically through the cover plate. Technical Data SubCASE Pot Life Monitor measurement rate serial interface dimensions test cup diameter mass CMD-Sensor diameter polarization frequency Temperature Control SubCASE 110°C SubCASE HT SubCASE LT Temperature Probe thermocouple range External Power Supply SubCASE 110°C + LT SubCASE HT...

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Format Testing Equipment - 10

Messtechnik GmbH Figure 16: The test device SubCASE 110°C is designed for measuring the pot life and the curing of Coatings, Adhesives, Sealants and Elastomers. core temperature Figure 17: The SubCASE LT for testing at low and constant temperatures. A temperature controlled circulating water bath is connected to the base plate. derivative dielectric polarization 400 Figure 18: Reaction profile of an epoxy (EP) resin measured with SubCASE HT. The core temperature (T2) is detected by a thermocouple centered in the test sample. The curves are examples and they may differ for other...

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Format Testing Equipment - 11

Messtechnik GmbH Resimat® Recovery Measurement of Viscoelastic Foams - Meets IKEA® specification IOS-MAT-0076 - Pressure relaxation during compression - Adjustable strain by mechanical alignment - Viscoelastic appearance calculation - Two mechanical setups for different sample size Patent No. 10252211 Figure 20: Resimat 150 is designed for the measurement of the recovery time of viscoelastic foams according to the IKEA® specification IOS-MAT-0076. The cubic test sample (red) has an edge length of 150 mm. Visco-Elasticity Viscoelastic foams show a characteristic creep behavior when loaded by...

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