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Siegling Extremultus - Compendium Flat belts

Siegling Extremultus - Compendium Flat belts
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Siegling Extremultus - Compendium Flat belts

Product catalog summary
Company Overview
Forbo Movement Systems, a division of Forbo Holding AG, is based in Baar, Switzerland. It is a global leader in conveyor and processing belts, serving industries such as food, logistics, and industrial production. The company employs over 2200 people and operates in more than 80 countries.
Siegling Extremultus Flat Belts
History: Flat belts have evolved from early industrial uses to modern high-tech applications, with advancements in multi-layered polyamide and chrome leather belts.
Design and Materials: Made from materials like polyamide and polyester, these belts offer high tensile strength and efficiency.
Properties and Applications: Known for their force-fit properties, they are suitable for high-speed and high-tension environments.
Belt Selection
Key factors include tension member materials and coating options. Tools like the Extremultus Product Finder and B_Rex Calculator assist in the selection process.
Manufacturing Data
Details on manufacturing tolerances and delivery dimensions ensure quality and consistency in belt production.
Handling Flat Belts
Proper storage, machinery condition, fitting, tensioning, and maintenance are crucial for optimal belt performance.
Splicing and Fabrication Technology
Various splice types and fabrication options are available to meet specific application needs.
Pulleys
Pulley design, dimensions, and quality are critical for effective belt operation, with crowned pulleys offering specific advantages.
Calculation of Power Transmission Belts
Methods for calculating power transmission consider factors like elongation and vibration.
Troubleshooting
Guidance on addressing common issues such as installation problems, splice openings, noise, poor tracking, and wear.
Glossary and Legal Notes
Definitions of technical terms and legal information related to the document.
Specifications and Materials
The document discusses the design and materials of Siegling Extremultus flat belts, emphasizing tension members like Polyester, Aramide, Polyamide, and Polyurethane, each with unique characteristics.
Maintenance and Performance
Flat belts require minimal maintenance due to materials that retain tension. Only chrome leather coatings need periodic maintenance.
Force-Fit Belt Drives
Discusses properties of flat belts, V-belts, and V-ribbed belts, highlighting slip and creep phenomena.
Comparison of Belt Types
Compares flat belts, V-belts, and V-ribbed belts in terms of speed, efficiency, and friction losses.
Applications and Compliance
Siegling Extremultus flat belts are suitable for various applications, including those requiring antistatic properties and compliance with food safety standards.
Special Strengths of Flat Belts
Flat belts offer versatile drive design, long lifetimes, and minimal maintenance, suitable for electronics and food industries.
Application Groups
Includes Power Transmission Belts, Live Roller Belts, Tangential Belts, Drag Belts, Folder Gluer Belts, and Machine Tapes.
Belt Selection
Involves understanding material properties and application-specific requirements, assisted by tools like the Extremultus Product Finder.
Manufacturing Data
Specifies manufacturing tolerances for length, width, and thickness, with special tolerances available upon request.
Specifications and Chemical Resistance
Flat belts with chrome leather coating are resistant to certain chemicals but not to acids.
Operating Temperatures
Permissible operating temperatures vary by product line and tension member type.
Splicing and Fabrication Technology
Endless splicing is essential for longevity and tracking, with various splicing types available.
Pulleys
Recommends cylindrical or crowned pulleys, aligning with ISO 22 standards for optimal performance.
Specifications and Recommendations
Provides recommendations for crowning pulleys and calculating power transmission.
Power Transmission on Flat Belts
Explains mechanics of force-fit transmission and warns against operating in the slippage area.
Terminology and Calculation Method
Outlines steps and formulas for determining parameters like arc of contact and belt speed.
Operating Factor c2
Lists operating factors for different drive types.
Basic Elongation at Fitting c4
Provides graphs and tables for determining basic elongation at fitting.
Elongation Allowance for Centrifugal Force c5
Details permissible elongation at fitting for different belt types and speeds.
Specifications
Tension members are categorized into Fabric, Cord, and Sheet, each with specific coatings and elongation limits.
Procedures
Consultation with Forbo Movement Systems is recommended for belt speeds over 60 m/s.
Standards and Recommendations
Resonance should be avoided by ensuring exciter frequency differs from eigenfrequency by at least 20-30%.
Vibration Analysis
Discusses factors affecting eigenfrequencies and signs of vibration.
Calculation Example
Provides an example for calculating parameters like belt speed and effective pull.
Troubleshooting
Details common issues and solutions, such as adjusting tension and aligning pulleys.
Specifications and Procedures
Emphasizes maintaining recommended elongation at fitting and adjusting belt tension.
Common Problems and Solutions
Addresses issues like bending frequency, overheating pulleys, and wear and tear.
Material and Environmental Considerations
Discusses considerations for polyamide tension members and UV exposure.
Glossary
Provides definitions for technical terms and concepts.
Recommendations
Regular maintenance and proper alignment are crucial for extending belt lifespan.
Overview
Provides a comprehensive glossary of terms related to Siegling Extremultus flat belts.
Specifications
Flat belts are designed for industrial applications, featuring high grip and abrasion resistance coatings.
Materials and Properties
Describes materials used in belts and their properties.
Operating Modes
Discusses machinery operating modes and the importance of shaft load.
Splicing Techniques
Details various splicing methods for reliable connections.
Technical Terms
Explains key terms related to belt operation.
Legal Notes
Emphasizes the need for users to conduct their own checks and tests.
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Catalog excerpts

Siegling Extremultus - Compendium Flat belts-1

siegling extremultus flat belts Siegling - total belting solutions MOVEMENT SYSTEMS

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Siegling Extremultus - Compendium Flat belts-3

1 Siegling – total belting solutions . . . . . . . . . . . . . . . 5 6 Splicing and fabrication technology . . . . . . . . . . . . . . 57 6.2 Splice types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59 6.3 Fabrication options. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62 2 Siegling Extremultus flat belts . . . . . . . 9 2.1 History of flat belts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 2.3 General properties of force-fit belt drives. . . . . . . . . . 22 7.2 Dimensions and quality of pulleys. . . . . . . . . . . ....

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Not always visible, yet present everywhere, Forbo Movement Systems makes sure that your logistics and production workflow run smoothly and optimally. Our solutions are characterised by a high level of efficiency, precision and reliability. We are in global demand as an expert partner in the development of industry-specific and future-oriented solutions for drives, conveyor systems and manufacturing.

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1 Siegling – Total belting solutions 1.1 Company and group 1.2 Products and markets

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Forbo Movement Systems is a division of Forbo Holding AG. The company’s headquarters are located in Baar, Switzer­ land, in the Canton of Zug. The company is listed on the SIX Swiss Exchange. Forbo is a global player whose two divisions, Forbo Flooring Systems and Forbo Movement Systems, serve a wide variety of industries and markets. The Movement Systems division has risen to a leading posi­ tion worldwide as a provider of high-quality conveyor and processing belts, plastic modular belts, first-class power transmission belts and both toothed and flat belts made of synthetic materials. These...

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The increasing globalization of markets requires an innovative approach to production, materials flow and logistics; conveyor belts, processing belts and power transmission belts often play a key role in this process. We keep the world running with these products. conveyor and processing belts siegling transtex conveyor belts siegling extremultus flat belts siegling prolink modular belts are multi-layered, fabric-based belts or belts made from homogenous materials. They ensure efficient materials flow and economical process flows in all areas of light materials handling. are multi-layered, fabric-based...

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2 Siegling Extremultus FLAT BELTS 2.1 History of flat belts 2.2 Design and materials 2.3 General properties of force-fit belt drives 2.4 Force-fit belt drives in comparison 2.5 Special strengths of flat belts 2.6 Application groups

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2.1 History of flat belts The industrial revolution In pre-industrial times, the forces of nature were harnessed using axles, gears and drive mechanisms like chains and ropes. Normally, a con­ nection was established between the generator and a single consumer: from the windmill vane to the grind­ stone, from the draft animal to the scoop wheel, from the water wheel to the forging hammer. This principle endured for thousands of years – until, completely independent of wind energy or hydropower, the steam engine offered such great mechanical power on demand that many consumers could be supplied...

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Production building 1906. Each of the processing machines is driven by a central transmission shaft underneath the building’s ceiling. Siegling shapes flat belt development In 1919 Ernst Siegling founded a transmission belt factory in his name in Hanover and shortly thereafter began producing flat belts made of leather. At the start of the 1920s, he helped with the breakthrough of a new flat belt design: the upright chrome leather belt. Upright leather belts were con­ nected crossways to the direction of movement using rivet pins. This made the belt particularly robust, even and efficient. With...

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2.1 History of flat belts However, the disadvantages of natural leather were still evident: leather stretches over time which means that the belts have to be shortened at regular intervals. On top of that, the belts were not particularly dimensionally stable and were sensitive to moisture. At the same time, industrial buyers were becoming more demanding in terms of their technical require­ ments. The advent of motors increas­ ingly suppressed energy distribution via transmissions and single drive tool machines became the norm. Flat belts were now in stiff com­ petition with other transmission...

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Ernst Siegling died in 1954, whereupon his son Hellmut Siegling took over the company and successfully carried on the concept of the multi-layered flat belt. In addition to the tried and true polyamide band, a variety of other fabric tension members came into use. The chrome leather coating also underwent numerous changes. Diversification led to the creation of new products that have since become indispensable to a variety of industrial sectors. Even the development of a fabric-based plastic conveyor for internal materials flow (Transilon) in the 1960s, groundbreaking at the time, was based on...

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2.1 History of flat belts In 1994, the Forbo Beteiligungs GmbH took over the shares previously owned by the family. The company continued on its path to globalism, adding new production and assembly sites in countries including China. Rigorous research and development work drove the development of flat belts that perfectly supported produc­ tion processes while performing their function as drive elements. Siegling Extremultus flat belts are prime exam­ ples of this, boasting outstanding grip for converting paper and cardboard (Grip Star™) as well as belts for electro­ static discharge (ESD) areas...

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Flat belts today Today’s descendants of the old trans­ mission belts are high-tech products that contribute significantly when it comes to efficient and smooth opera­ tion in a wide variety of industrial drive and production processes. Their rapid evolution and the state of their devel­ opment today are evident in their impressive key data: Tensile strength The tensile strength increased from 30 N/mm2 for core leather belts to approx. 500 N/mm2 for flat belts with a polyamide tension member. Today, values of approx. 800 N/mm2 are easily achieved when polyester materials are used. This type of...

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All Forbo Siegling GmbH catalogs and technical brochures

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  14. Serie 13

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  15. Serie 8

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Archived catalogs

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  2. Series 2

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.