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Prolink Engineering Manual

Prolink Engineering Manual
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Prolink Engineering Manual

Product catalog summary
Introduction to Modular Belting
Siegling Prolink modular belts are designed for diverse industrial applications, offering customizable module designs for industries like food processing, automotive, and logistics. These belts are robust, durable, and allow for easy maintenance and customization.
Product Portfolio
The manual outlines various belt series, each with unique features such as surface types and open areas to meet specific requirements, ranging from light to heavy-duty applications, including hygiene-sensitive environments.
Materials
Modular belts are made from materials tested for different industrial environments, meeting HACCP requirements for hygiene standards.
Engineering Guidelines
Guidelines on conveyor design include factors affecting belt life, sprocket installation, and conveyor layouts, with detailed instructions for designing conveyors to accommodate Siegling Prolink belts.
Calculations
A four-step method is provided for calculating effective, adjusted, and admissible belt pull, ensuring proper belt selection and validation.
Operating Instructions
Instructions for preparing, installing, and maintaining modular belts are included, with troubleshooting tips for common issues like improper tracking and excessive wear.
Appendix
The appendix includes a glossary, additional tables for shaft dimensions, and a conversion table for metric and imperial units.
Specifications
The manual details specifications for different belt series, including pitch sizes, material options, and design features, ensuring compliance with FDA and EU regulations.
Design Features
Belts are designed for medium to heavy-duty applications, with features like closed hinge designs for high pull capacity and rigid modules for long conveyors.
Applications
Suitable for food and non-food industries, the belts are designed for tight product transfers, incline conveying, and environments requiring non-skid surfaces.
Compliance and Standards
Belts comply with FDA 21 CFR and EU regulations regarding raw materials and migration thresholds, ensuring suitability for food applications.
Recommendations
Users are advised to consider temperature deviations on belt performance and consult the Prolink manual for detailed information on temperature influence.
Key Data from Tables
Tables provide critical data on belt dimensions, nominal belt pull, weight, and temperature ranges for each material type.
Design Characteristics
Belts feature open edge designs for drainage, smooth surfaces for easy cleaning, and lateral ribs for better grip.
Additional Components
Sprockets, profiles, side guards, and finger plates are available in various sizes and designs to complement the belts and enhance their functionality.
Engineering Guidelines
Factors affecting belt life include clearance, alignment, speed, and length. Proper spacing and alignment are crucial to avoid excessive wear and ensure long belt life.
Conveyor Design and Drive Configurations
Various drive configurations are discussed, including head drive, lower head drive, tail drive, two-motor design, and center drive, each with specific recommendations for optimal performance.
Conveyor Layouts
Recommendations for spiral and straight configurations, belt sag, and length control are provided, emphasizing the importance of tension take-up systems.
Side-Flexing Belts
Designed to run in curves with specific conditions for sprocket engagement and belt pull distribution.
Belt Tension and Speed
Tensioning methods and admissible belt speed are discussed, with guidelines for preventing excessive wear and potential melting.
Friction and Belt Speed
The impact of friction on temperature and admissible belt speed is discussed, with guidelines for wearstrip dimensions and setup.
Specifications and Recommendations
Aligning the belt and ensuring the drum radius is not smaller than the belt radius is emphasized, with formulas for calculating effective belt pull.
Operating Instructions
Preparation steps for belt installation, maintenance, and troubleshooting are provided to ensure optimal belt performance.
Appendix Overview
The appendix includes a glossary, glossary of symbols, additional tables, conversion tables, and notes, providing detailed explanations and data relevant to conveyor systems.
General Guidelines and Responsibilities
The document emphasizes that the details provided are general guidelines, and it is the responsibility of the ordering party to conduct their own checks and tests.
Company Overview
Forbo Siegling is a global company with a presence in over 80 countries, committed to high-quality standards and environmental protection.
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Catalog excerpts

Prolink Engineering Manual-1

siegling prolink modular belts Engineering Manual Siegling – total belting solutions

 Open the catalog to page 1
Prolink Engineering Manual-2

Traditional conveyor belts are often intended for generic use, but the design features of Siegling Prolink modular belts are aimed at providing specific processing and application benefits. This is why the Siegling Prolink modular belts are a perfect addition to Forbo Movement Systems existing wide range of belting products. Our vast experience in conveying and processing applications, combined with our line of highly specialized belts ensure that we can offer optimized conveying solutions regardless of the application. The Forbo Movement Systems name is synonymous with not only superior product...

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Prolink Engineering Manual-3

Introduction to Modular Belting Modular means adaptable Benefits of modular belting Siegling Prolink offer a wide product range with many different module designs. Modules within individual product series can easily be combined. Modular belts are robust and durable and can handle conveying and processing tasks which may not be possible with conventional conveyor belting materials and types. Because of this, Siegling Prolink modular belts can be customized to suit individual conveying and processing tasks. We will help you identify the optimal solution for your specific needs. Siegling Prolink...

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Prolink Engineering Manual-4

Siegling Prolink Wide range of modules available By working closely with end users and equipment manufacturers, our R&D department ensures that all module types in the Siegling Prolink product line can be relied upon for exceptional performance. Our belt series include more than 60 different types of modules that can handle most conveying and processing tasks, ranging from light to heavy duty. Individual modules are easily assembled as endless belts by connecting them with hinge pins. This means that modular belts: – can be made to any length and width – are easy to repair – require less expenditure...

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Prolink Engineering Manual-5

HACCP requirements Apart from the individual module and sprocket designs, selecting the optimal material is a way to customize a belt to suit a specific conveying or processing task. New regulatory requirements are forcing food manufacturers to adopt increasingly stringent hygiene standards and sanitation procedures. Conventional conveyor and processing belts often cannot comply with these requirements, but Siegling Prolink modular belts are designed to effectively support your HACCP concepts. All materials are tried and tested in the most varied of industrial environments. The specific properties...

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Prolink Engineering Manual-6

Index 1 Product portfolio. . . . . . . . . . . . . . . . . 9 1.1 Modular belt series – Overview . . . . . . . . . . . . . . . 10 2.1 Plastic materials (Properties). . . . . . . . . . . . . . . . . . . 178 Material orientation chart. . . . . . . . . . . . . . . . . . . . . 179 Straight running belts. . . . . . . . . . . . . . . . . . . . . . . . . 16 Side flexing belts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 1.2 Detailed series information. . . . . . . . . . . . . . . . . . . . 21 Siegling Prolink material identification test. . . . . 185 Fire warning for Siegling Prolink plastic...

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Prolink Engineering Manual-7

4.1 Four step method. . . . . . . . . . . . . . . . . . . . . . . . . . . . 232 Calculate effective belt pull FU . . . . . . . . . . . . . . . . 233 Calculate adjusted belt pull Fadj . . . . . . . . . . . . . . . 234 Calculate admissible belt pull Fadm . . . . . . . . . . . . 235 Validation of belt selection. . . . . . . . . . . . . . . . . . . . 235 Shaft dimensions for molded sprockets . . . . . . . 266 Minimum design radii. . . . . . . . . . . . . . . . . . . . . . . . . 268 General material data. . . . . . . . . . . . . . . . . . . . . . . . . 270 4.4 Temperature influence on belt dimensions....

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Prolink Engineering Manual-8

Prolink Engineering Manual · 02/2018

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Prolink Engineering Manual-9

1 Product portfolio 1.1 Modular belt series – Overview 1.2 Detailed series information 1.3 Applications Prolink Engineering Manual · 02/2018

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Prolink Engineering Manual-10

Siegling Prolink offers following different belt series to match your conveying needs. Each belt series is offered in several different surfaces types such as Flat top, Grid top, Nub top, cone top, Non-Skid and Friction top combined with variations in the open area. the availability of so many different options guarantees that specific requirements can be met. the following tables will help you choose the right series. 10 Prolink Engineering Manual ■ 02/2018

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Prolink Engineering Manual-11

Extra grip Flat top Smooth flat surface for general conveying with no specific surface requirements. Cone top Small cones that grip soft products, such as meat, to ensure efficient conveying, even in light incline applications. Series 8 nnnnnnnnnnnn □□□□□□□□□□□□ Friction top Rubber inlays create more friction between the belt surface and the conveyed product. the style and design of the rubber inlays vary by series. Conveying people Non-skid Specially designed non-skid surface provides extra grip and prevents slipping even in wet and dirty environments. Slip resistant surface convenient surface...

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Prolink Engineering Manual-12

1.1 Modular Belt Series – Overview Continued from previous page Use/requirement Grid top Flat surface with large openings (> 45 %) Raised rib Used with finger transfer plates to eliminate product tippage Better transport incline Lateral rib For incline uses when conveying delicate products. Reduced surface friction prependicular to belt travel RTP A90 Roller Top A90 for cross shifting materials from or onto a belt 90° from running direction Prolink Engineering Manual · 02

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Prolink Engineering Manual-13

Available surfaces for each series Surface pattern CTP (Cone top) FLT (Flat top) FRT (Friction top) GRT (Grid top) GRT G (Grid top guided) GRT RG (Grid top reverse guided) GRT HD (Grid top Hold Down caps) LRB (Lateral rib) NPY (Negative pyramid) NSK (Non-skid) NTP (Nub top) RAT (Radius top) RRB (Raised rib) SRS (Slip-resistant surface) RTP (Roller top) Available open percentage for each series Belt opening 0 % (Closed) 1 % – 10 % 11 % – 20 % 21 % – 30 % 31 %  – 40 % > 40 % The percentage indicates the relation of bright area to shadow, if the module is beamed with light Accessories available...

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All Forbo Siegling GmbH catalogs and technical brochures

  1. Series 11

    10  Pages

  2. Series 10

    14  Pages

  3. Series 9

    11  Pages

  4. Series 4.1

    10  Pages

  5. Series 5

    24  Pages

  6. SERIES 6.1

    19  Pages

  7. Series 7

    13  Pages

  8. SERIES 8

    19  Pages

  9. ECOFIBER

    2  Pages

  10. AMP MISER

    8  Pages

  11. timing belts

    16  Pages

  12. Modular Belts

    28  Pages

  13. Serie 14

    5  Pages

  14. Serie 13

    6  Pages

  15. Serie 8

    16  Pages

  16. Serie 6.1

    16  Pages

  17. Serie 4.1

    10  Pages

Archived catalogs

  1. Series 3

    10  Pages

  2. Series 2

    12  Pages

  3. Series 1

    11  Pages

  4. Round Belts

    6  Pages

*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.