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Compendium FLAT BELTS 2025

Compendium FLAT BELTS 2025
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Compendium FLAT BELTS 2025

Product catalog summary
Overview of Siegling – Total Belting Solutions
Forbo Movement Systems, a division of Forbo Holding AG, specializes in high-quality conveyor and processing belts, plastic modular belts, and power transmission belts. The company operates globally, serving diverse industries such as food, logistics, and industrial production.

1. Company and Group
Forbo Movement Systems is headquartered in Baar, Switzerland, and is a leading provider of belting solutions worldwide, employing over 2500 people in more than 80 countries.

2. Products and Markets
The company offers products like Siegling Transilon, Transtex, Extremultus, Prolink, and Proposition belts, crucial in sectors such as food processing and logistics.

3. Siegling Extremultus Flat Belts
  • History: Flat belts have evolved into high-tech products for modern industrial applications.
  • Design and Materials: Made from multi-layered materials for high efficiency and reliability.
  • Electrostatic and Food Properties: Designed for electrostatic discharge areas and food industry requirements.
  • Special Strengths: Known for robustness and efficiency in heavy-duty applications.


4. Chemical Resistance
Details on the chemical resistance of various belt materials ensure suitability for different industrial environments.

5. Belt Selection
Guidelines for selecting the appropriate belt based on tension member, coating materials, and application requirements.

6. Handling Flat Belts
Instructions on storage, fitting, tensioning, and maintenance to ensure optimal performance and longevity.

7. Splicing and Fabrication Technology
Details on splice types and fabrication options to customize belts for specific applications.

8. Pulleys
Information on pulley geometries and the use of crowned pulleys to enhance belt performance.

9. Calculation of Power Transmission Belts
Methods for calculating power transmission capabilities, including factors like elongation and vibration.

10. Troubleshooting
Common issues such as installation problems, noise generation, and wear are addressed with solutions.

11. Glossary and Legal Notes
A glossary of terms and legal notes are included for reference.

Specifications and Materials
The document discusses materials and design of Siegling Extremultus flat belts, highlighting tension members like polyamide, polyester, and aramide. These materials maintain tension without re-tensioning, except for chrome leather coatings which require maintenance.

Belt Speed and Performance
Modern flat belts can achieve speeds up to 200 m/s, especially in engine test stations, due to advanced materials and construction techniques.

Tension Member Design
Design of tension members is crucial for technical properties, with different lines offering unique benefits like flexibility and strength.

Electrostatic Properties
Addresses static electricity in belts, emphasizing controlled discharge to prevent disruptions. Some belts are designed for high conductivity.

Food Industry Compliance
Siegling Extremultus flat belts comply with FDA and HACCP standards, suitable for handling unpacked food safely.

Nomenclature and Data Sheet
Explains nomenclature for identifying belt structure and properties, with a sample data sheet provided.

Technical Specifications
Detailed specifications for Siegling Extremultus flat belts include total thickness, weight, elongation at break, permissible operating temperature, and friction coefficient.

General Properties of Force-Fit Belt Drives
Characterized by simplicity, cost-effectiveness, and low maintenance, capable of handling large center distances and multi-pulley drives.

Comparison of Belt Types
Flat belts have the highest efficiency and can operate at high speeds and power limits compared to V-belts and V-ribbed belts.

Special Strengths of Flat Belts
Noted for high efficiency, low operating noise, versatility, and long lifetimes, suitable for a wide range of applications.

Application Groups
Outlines various application groups for Siegling Extremultus belts, each designed for specific industrial applications.

Overview
Provides detailed information on Siegling Extremultus machine tapes, focusing on specifications, chemical resistance, belt selection, and manufacturing data.

Specifications
Known for easy-to-clean, chemically resistant properties, supporting the HACCP concept, suitable for food-related applications.

Chemical Resistance
Outlines chemical resistance of different coating materials, highlighting resistance to oils, greases, and most solvents.

Belt Selection
Involves determining conditions of use, tension member series, and coating materials.

Coating Materials
Discusses various coating materials, each offering different properties like grip and temperature stability.

Tools and Calculators
Extremultus Product Finder and B_Rex Calculator assist in selecting and designing belt systems.

Manufacturing Data
Includes information on manufacturing tolerances, delivery dimensions, and thickness tolerances.

Specifications
Outlines dimensional tolerances for various materials used in flat belts.

Delivery Dimensions
Available in various forms, with guidance on measuring order length.

Handling and Storage
Proper storage conditions are crucial for maintaining quality, with recommendations provided.

Condition of Machinery
Ensures longevity of flat belts, with recommendations for machinery condition.

Fitting and Tensioning
Proper fitting and tensioning are critical to avoid damage and ensure operational strength.

Running-in Behavior
Guidance on managing relaxation under dynamic loads.

Tensioning Method
Recommends a two-stage tensioning method to avoid exceeding permissible maximum shaft load.

Maintenance
Most belts are maintenance-free, with specific checks for chrome leather layer.

Operating Temperatures
Adhere to permissible operating temperatures specified in product data sheets.

Splicing Technology
Endless splicing is crucial for ensuring good tracking and long service life.

Splice Types
Includes wedge, Z, butt, and overlap splices, each suitable for different materials and applications.

Splicing Procedures and Specifications
Outlines procedures for creating splices, emphasizing the importance of following detailed instructions.

Splicing Tools and Parameters
Specifies tools and parameters for splicing, with detailed instructions provided.

Fabrication Options
Additional options include applying profiles, creating perforations, and processing belt edges.

Pulley Specifications
Guidelines for pulley geometries, dimensions, and quality, recommending cylindrical or crowned pulleys.

Specifications and Recommendations
Recommendations for crowning pulleys in belt tracking and calculation of power transmission belts.

Terminology and Calculation Method
Defines key terms and outlines calculation methods for selecting appropriate flat belts.

Operating Factor (c2)
Outlines minimum parameters for different types of drives.

Basic Elongation at Fitting (c4)
Details on basic elongation at fitting for different belt lines.

Elongation Allowance for Centrifugal Force (c5)
Guidelines for elongation allowances based on tension member design and belt speed.

Data Tables and Diagrams
Includes tables and diagrams illustrating relationships between various parameters.

Specifications
Outlines elongation at fitting for different belt lines and recommendations for belt speeds.

Procedures
Vibration calculations are crucial to avoid resonance, with guidelines provided.

Norms and Recommendations
Consultation with Forbo Movement Systems is recommended for specific conditions.

Calculation Example
Provides a detailed example for calculating power transmission belt for a gang saw.

Live Roller Belts Calculation
Recommends using B_Rex software for designing live roller drive belts.

Key Parameters and Formulas
Outlines effective pull calculation and transmission capacity.

Calculation Method
Outlines method for calculating arc of contact and engagement depth.

Troubleshooting
Provides a detailed troubleshooting guide for various issues related to flat belts.

Recommendations
Emphasizes the importance of correct measurements, proper alignment, and regular maintenance.

Specifications and Procedures
Outlines procedures for edges not sawn, ply separation, bonding strength, and flat belt grooves.

Wear and Material Degradation
Discusses cross crackings, degradation, brittleness, and discoloration.

Glossary
Provides definitions of key terms related to flat belts.

Overview
This document is a technical compendium for Siegling Extremultus flat belts, providing detailed explanations of terms, materials, and processes related to their use and manufacturing.

Key Sections
  • Specifications: Outlines materials used in flat belts and describes different types of splices.
  • Procedures: Instructions for determining order length, tensioning, and splicing.
  • Operating Conditions: Discusses operating noise, relaxation, and running-in behavior.
  • Technical Terms: Definitions of terms like power transmission and shaft load.
  • Environmental and Quality Standards: Mentions company's commitment to quality and environmental protection.
  • Legal Notes: Advises that guidelines are general and users should conduct their own tests.


Critical Information
Stresses the importance of understanding mechanical properties and behavior of flat belts under different conditions to ensure efficient power transmission and longevity.
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Catalog excerpts

Compendium FLAT BELTS 2025-1

siegling extremultus flat belts FLAT BELTS Siegling - total belting solutions MOVEMENT SYSTEMS

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Compendium FLAT BELTS 2025-2

1 S iegling – total belting solutions. . . . . . . . . . . . . . . 5 1.1 Company and group. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 1.2 Products and markets. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 2 Siegling Extremultus flat belts . . . . . . . 9 2.1 History of flat belts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 2.2 Design and materials. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 2.3 Electrostatic properties. . . . . . . . . . . . . . . . . . . . . . . . . . . 20 2.4 Food properties. . . . . . . . . . . . . . . . ....

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Compendium FLAT BELTS 2025-3

6 Handling flat belts . . . . . . . . . . . . . . . . . . 53 10 Calculation of Live Roller Belts . . . . . . . 99 11 Troubleshooting . . . . . . . . . . . . . . . . . . . 107 7 Splicing and fabrication technology. . . 65 11.4 Poor belt tracking. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111 11.5 Wear. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113 11.6 Changes in properties. . . . . . . . . . . . . . . . . . . . . . . . . . . 115 Dimensions and quality of pulleys . . . . . . . . . . . . . . . . . 78 8.2 8.3 Use of crowned pulleys....

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Compendium FLAT BELTS 2025-4

Not always visible, yet present everywhere, Forbo Movement Systems makes sure that your logistics and production workflow run smoothly and optimally. Our solutions are characterized by a high level of efficiency, precision and reliability. We are in global demand as an expert partner in the development of industry-specific and future-oriented solutions for drives, conveyor systems and manufacturing.

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Compendium FLAT BELTS 2025-5

1 SIEGLING -TOTAL BELTING SOLUTIONS 1.1 Company and group

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Compendium FLAT BELTS 2025-6

Forbo Movement Systems is a division of Forbo Holding AG. The company’s headquarters is located in Baar, Switzerland, in the Canton of Zug. The company is listed on the SIX Swiss Exchange. Forbo is a global player whose two divisions, Forbo Flooring Systems and Forbo Movement Systems, serve a wide variety of industries and markets. The Movement Systems division has risen to a leading position worldwide as a provider of high-quality conveyor and processing belts, plastic modular belts, first-class power transmission belts and both toothed and flat belts made of synthetic materials. These belts...

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Compendium FLAT BELTS 2025-7

The increasing globalization of markets requires an innovative approach to production, materials flow and logistics; conveyor belts, processing belts and power transmission belts often play a key role in this process. We keep the world running with these products. conveyor and processing belts siegling transtex conveyor belts siegling extremultus flat belts siegling prolink modular belts are multi-layered and fabric-based belts, or belts made from homogeneous materials. They ensure efficient materials flow and economical process flows in all areas of light conveyor technology. are multi-layered,...

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Compendium FLAT BELTS 2025-9

2.1 History of flat belts 2.3 Electrostatic properties 2 .4 Food properties 2.6 General properties of force-fit belt drives 2.7 Force-fit belt drives in comparison 2.8 Special strengths of flat belts 2 .9 Application groups

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Compendium FLAT BELTS 2025-10

2.1 History of flat belts The industrial revolution In pre-industrial times, the forces of nature were harnessed using axles, gears and drive mechanisms like chains and ropes. Normally, a con nection was established between the generator and a single consumer: from the windmill vane to the grind stone, from the draft animal to the scoop wheel, from the water wheel to the forging hammer. This principle endured for thousands of years – until, completely independent of wind energy or hydropower, the steam engine offered such great mechanical power on demand that many consumers could be supplied...

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Compendium FLAT BELTS 2025-11

Production building 1906. Each of the processing machines is driven by a central transmission shaft underneath the building’s ceiling. Siegling shapes flat belt development In 1919 Ernst Siegling founded a transmission belt factory in his name in Hanover and shortly thereafter began producing flat belts made of leather. At the start of the 1920s, he helped with the breakthrough of a new flat belt design: the upright chrome leather belt. Upright leather belts were con nected crossways to the direction of movement using rivet pins. This made the belt particularly robust, even and efficient. With...

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Compendium FLAT BELTS 2025-12

2.1 History of flat belts However, the disadvantages of natural leather were still evident: leather stretches over time which means that the belts have to be shortened at regular intervals. On top of that, the belts were not particularly dimension ally stable and were sensitive to mois ture. At the same time, industrial buy ers were becoming more demanding in terms of their technical require ments. The advent of motors increas ingly suppressed energy distribution via transmissions and single drive tool machines became the norm. Flat belts were now in stiff competition with other transmission...

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Compendium FLAT BELTS 2025-13

Ernst Siegling died in 1954, whereupon his son Hellmut Siegling took over the company and successfully carried on the concept of the multi-layered flat belt. In addition to the tried and true polyamide band, a variety of other fabric tension members came into use. The chrome leather coating also underwent numerous changes. Diversification led to the creation of new products that have since become indispensable to a variety of industrial sectors. Even the development of a fabric-based plastic conveyor for internal materials flow (Transilon) in the 1960s, groundbreaking at the time, was based on...

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Compendium FLAT BELTS 2025-14

2.1 History of flat belts In 1994, the Forbo Beteiligungs GmbH took over the shares previously owned by the family. The company continued on its path to globalism, adding new production and assembly sites in countries including China. Rigorous research and development work drove the development of flat belts that perfectly supported produc tion processes while performing their function as drive elements. Siegling Extremultus flat belts are prime exam ples of this, boasting outstanding grip for converting paper and cardboard (Grip Star™) as well as belts for electro static discharge (ESD) areas...

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All Forbo Siegling GmbH catalogs and technical brochures

  1. Series 11

    10  Pages

  2. Series 10

    14  Pages

  3. Series 9

    11  Pages

  4. Series 4.1

    10  Pages

  5. Series 5

    24  Pages

  6. SERIES 6.1

    19  Pages

  7. Series 7

    13  Pages

  8. SERIES 8

    19  Pages

  9. ECOFIBER

    2  Pages

  10. AMP MISER

    8  Pages

  11. timing belts

    16  Pages

  12. Modular Belts

    28  Pages

  13. Serie 14

    5  Pages

  14. Serie 13

    6  Pages

  15. Serie 8

    16  Pages

  16. Serie 6.1

    16  Pages

  17. Serie 4.1

    10  Pages

Archived catalogs

  1. Series 3

    10  Pages

  2. Series 2

    12  Pages

  3. Series 1

    11  Pages

  4. Round Belts

    6  Pages

*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.